A process for the purification of a hydrocarbon stream including: (a) Providing a hydrocarbon stream having a diene value of at least 1.0 and a bromine number of at least 5 gBr2/100 g and containing pyrolysis plastic oil; (b) Optionally contact the hydrocarbon stream obtained in step (a) with a silica gel, clays, alkaline or alkaline earth metal oxide, iron oxide, ion exchange resins, active carbon, active aluminum oxide, molecular sieves, alkaline oxide and/or porous supports and silica gel, or any mixture thereof; (c) Heating the stream obtained in step a) or b) followed by a mixing of the heated stream with a second diluent heated at a temperature of at least 300° C. preferably at least 330° C.; (d) performing an hydroprocessing step at a temperature of at least 250° C. in the presence of H2; and (e) recovering a purified hydrocarbon stream.

Disclosed are a process and system that are capable of performing selective hydrogenation on aromatic fractions by configuring a catalyst bed through staged loading of a plurality of hydrogenation catalysts with different catalytic properties, or configuring a catalyst system in which a plurality of hydrogenation catalysts are arranged using a plurality of reactors in such a way as to be equivalent with the staged loading, and as a result, are capable of suppressing aromatic loss while improving the selective removal of unsaturated hydrocarbons in the aromatic fraction and durability compared to the case of using a single catalyst.

Disclosed are a process and system that are capable of performing selective hydrogenation on aromatic fractions by configuring a catalyst bed through staged loading of a plurality of hydrogenation catalysts with different catalytic properties, or configuring a catalyst system in which a plurality of hydrogenation catalysts are arranged using a plurality of reactors in such a way as to be equivalent with the staged loading, and as a result, are capable of suppressing aromatic loss while improving the selective removal of unsaturated hydrocarbons in the aromatic fraction and durability compared to the case of using a single catalyst.

Disclosed are a process and system that are capable of performing selective hydrogenation on aromatic fractions by configuring a catalyst bed through staged loading of a plurality of hydrogenation catalysts with different catalytic properties, or configuring a catalyst system in which a plurality of hydrogenation catalysts are arranged using a plurality of reactors in such a way as to be equivalent with the staged loading, and as a result, are capable of suppressing aromatic loss while improving the selective removal of unsaturated hydrocarbons in the aromatic fraction and durability compared to the case of using a single catalyst.

A process to produce olefins including: (a) Providing a hydrocarbon stream containing at least 10 wt % of pyrolysis plastic oil; (b) Optionally contacting the effluent obtained in step a) with silica gel, clays, alkaline or alkaline earth metal oxide, iron oxide, ion exchange resins, active carbon, active aluminium oxide, molecular sieves, alkaline oxide and/or porous supports containing lamellar double hydroxide modified or not and silica gel, or any mixture thereof; (c) performing a selective hydrogenation step; (d) contacting the stream obtained in step c) with a cracking catalyst to crack the olefins and/or paraffins into olefins having 2 to 4 carbon atoms (e) separating from the effluents obtained at the step d) a first stream containing olefins and saturated hydrocarbons having at most 3 carbon atoms, and a second stream containing hydrocarbons having 4 or more carbon atoms and (f) recovering from said first stream the ethylene and propylene.

A process to produce olefins including: (a) Providing a hydrocarbon stream containing at least 10 wt % of pyrolysis plastic oil; (b) Optionally contacting the effluent obtained in step a) with silica gel, clays, alkaline or alkaline earth metal oxide, iron oxide, ion exchange resins, active carbon, active aluminium oxide, molecular sieves, alkaline oxide and/or porous supports containing lamellar double hydroxide modified or not and silica gel, or any mixture thereof; (c) performing a selective hydrogenation step; (d) contacting the stream obtained in step c) with a cracking catalyst to crack the olefins and/or paraffins into olefins having 2 to 4 carbon atoms (e) separating from the effluents obtained at the step d) a first stream containing olefins and saturated hydrocarbons having at most 3 carbon atoms, and a second stream containing hydrocarbons having 4 or more carbon atoms and (f) recovering from said first stream the ethylene and propylene.

Producing C5 olefins from steam cracker C5 feeds may include reacting a mixed hydrocarbon stream comprising cyclopentadiene, C5 olefins, and C6+ hydrocarbons in a dimerization reactor where cyclopentadiene is dimerized to dicyclopentadiene. The dimerization reactor effluent may be separated into a fraction comprising the C6+ hydrocarbons and dicyclopentadiene and a second fraction comprising C5 olefins and C5 dienes. The second fraction, a saturated hydrocarbon diluent stream, and hydrogen may be fed to a catalytic distillation reactor system for concurrently separating linear C5 olefins from saturated hydrocarbon diluent, cyclic C5 olefins, and C5 dienes contained in the second fraction and selectively hydrogenating C5 dienes. An overhead distillate including the linear C5 olefins and a bottoms product including cyclic C5 olefins are recovered from the catalytic distillation reactor system. Other aspects of the C5 olefin systems and processes, including catalyst configurations and control schemes, are also described.

Producing C5 olefins from steam cracker C5 feeds may include reacting a mixed hydrocarbon stream comprising cyclopentadiene, C5 olefins, and C6+ hydrocarbons in a dimerization reactor where cyclopentadiene is dimerized to dicyclopentadiene. The dimerization reactor effluent may be separated into a fraction comprising the C6+ hydrocarbons and dicyclopentadiene and a second fraction comprising C5 olefins and C5 dienes. The second fraction, a saturated hydrocarbon diluent stream, and hydrogen may be fed to a catalytic distillation reactor system for concurrently separating linear C5 olefins from saturated hydrocarbon diluent, cyclic C5 olefins, and C5 dienes contained in the second fraction and selectively hydrogenating C5 dienes. An overhead distillate including the linear C5 olefins and a bottoms product including cyclic C5 olefins are recovered from the catalytic distillation reactor system. Other aspects of the C5 olefin systems and processes, including catalyst configurations and control schemes, are also described.

Producing C5 olefins from steam cracker C5 reeds may include reacting a mixed hydrocarbon stream comprising cyclopentadiene, C5 olefins, and C6+ hydrocarbons in a dimerization reactor where cyclopentadiene is dimerized to dicyclopentadiene. The dimerization reactor effluent may be separated into a traction comprising the C6+ hydrocarbons and dicyclopentadiene and a second fraction comprising C5 olefins and C5 dienes. The second fraction, a saturated hydrocarbon diluent stream, and hydrogen may be fed to a catalytic distillation reactor system for concurrently separating linear C5 olefins from saturated hydrocarbon diluent, cyclic C5 olefins, and C5 dienes contained in the second fraction and selectively hydrogenating C5 dienes. An overhead distillate including the linear C5 olefins and a bottoms product including cyclic C5 olefins are recovered from the catalytic distillation reactor system. Other aspects of the C5 olefin systems and processes, including catalyst configurations and control schemes, are also described.

Producing C5 olefins from steam cracker C5 reeds may include reacting a mixed hydrocarbon stream comprising cyclopentadiene, C5 olefins, and C6+ hydrocarbons in a dimerization reactor where cyclopentadiene is dimerized to dicyclopentadiene. The dimerization reactor effluent may be separated into a traction comprising the C6+ hydrocarbons and dicyclopentadiene and a second fraction comprising C5 olefins and C5 dienes. The second fraction, a saturated hydrocarbon diluent stream, and hydrogen may be fed to a catalytic distillation reactor system for concurrently separating linear C5 olefins from saturated hydrocarbon diluent, cyclic C5 olefins, and C5 dienes contained in the second fraction and selectively hydrogenating C5 dienes. An overhead distillate including the linear C5 olefins and a bottoms product including cyclic C5 olefins are recovered from the catalytic distillation reactor system. Other aspects of the C5 olefin systems and processes, including catalyst configurations and control schemes, are also described.