An ebullated bed hydroprocessing system is upgraded using a dual catalyst system that includes a heterogeneous catalyst and dispersed metal sulfide particles to improve the quality of vacuum residue. The improved quality of vacuum residue can be provided by one or more of reduced viscosity, reduced density (increased API gravity), reduced asphaltene content, reduced carbon residue content, reduced sulfur content, and reduced sediment. Vacuum residue of improved quality can be produced while operating the upgraded ebullated bed reactor at the same or higher severity, temperature, throughput and/or conversion. Similarly, vacuum residue of same or higher quality can be produced while operating the upgraded ebullated bed reactor at higher severity, temperature, throughput and/or conversion.

Provided herein are processes for the removal and/or recovery of a target metal from a liquid sample, said process comprising: [1] applying acoustic cavitation to the liquid; and [2] adding an iron (II) salt, or a precursor form thereof, to the liquid sample and allowing Fenton oxidation reaction to occur between the iron and hydrogen peroxide in the liquid, thereby producing hydroxyl radicals; thereby producing a target metal salt or metal oxide having a reduced solubility in the liquid sample, leading to removal of the target metal from the liquid sample. The use of metal ligands in such processes is also described, as well as systems for performing such processes. Methods, processes, and systems for removing organic contaminants from a liquid sample are also described.

A process for producing a base oil composition from a deasphalted oil (DAO) feed, where the DAO feed undergoes hydrotreating, hydrocracking, catalytically dewaxing, hydrofinishing, and fractionating to generate the base oil composition. The base oil composition includes a hazy-free at 0° C. heavy base oil comprising (a) a kinetic viscosity ranging from 15 to 21 cSt at 100° C., (b) a 5 viscosity index of at least 95, (c) a pour point of less than −12° C., (d) a cloud point of less than −18° C., and (e) a total aromatics content of 2 wt % or less, where the hazy-free at 0° C. heavy base oil maintains a hazy-free appearance when stored undisturbed at 0° C. during a test period.

A processing facility is provided. The processing facility includes an asphaltenes and metals (AM) removal system configured to process a feed stream to produce a power generation stream, a hydroprocessing feed stream, and an asphaltenes stream. A power generation system is fed by the power generation feed stream. A hydroprocessing system is configured to process the hydroprocessing feed stream to form a gas stream and a liquid stream. A hydrogen production system is configured to produce hydrogen, carbon monoxide and carbon dioxide from the gas feed stream. A carbon dioxide conversion system is configured to produce synthetic hydrocarbons from the carbon dioxide, and a cracking system is configured to process the liquid feed stream.

The present invention provides a process for removing metal naphthenate from a crude hydrocarbon mixture comprising: —mixing said crude hydrocarbon mixture (1) comprising metal naphthenate with an acid (3) in the presence of water, wherein said acid converts said metal naphthenate to naphthenic acids and metal salts; —allowing said metal salt to partition into a water phase; —separating said crude heavy hydrocarbon mixture (5) comprising naphthenic acid and said water phase (6) comprising said metal salt; and —preferably pumping said water phase comprising metal salt to a formation.

The present invention relates to a process for the preparation of catalyst(s), comprising the cokneading of boehmite with an active phase comprising a salt of heteropolyanion of Keggin and/or lacunary Keggin and/or substituted lacunary Keggin and/or Anderson and/or Strandberg type, and their mixtures, exhibiting, in its structure, molybdenum and cobalt and/or nickel. The present invention also relates to a process for the hydrotreating and/or hydroconversion of a heavy hydrocarbon feedstock in the presence of catalyst(s) prepared according to said process.

Systems and methods are provided for co-processing of pyrolysis tar with pre-pyrolysis flash bottoms. In some aspects, the co-processing can correspond to solvent-assisted hydroprocessing. By combining pyrolysis tar and flash bottoms with a solvent, various difficulties associated with hydroprocessing of the fractions can be reduced or minimized, such as difficulties associated with hydroprocessing of high viscosity feeds and/or high sulfur feeds. Optionally, separate solvents and/or fluxes can be used for the pyrolysis tar and the flash bottoms. The resulting upgraded products can be suitable, for example, for inclusion in low sulfur fuel oils (LSFO).

According to one or more embodiments, petrochemical products may be formed from a hydrocarbon material by a method that includes separating crude oil into at least two or more fractions in an atmospheric distillation column, hydrotreating the atmospheric residue to form a hydrotreated atmospheric residue, combining steam with the hydrotreated atmospheric residue, and cracking at least a portion of the hydrotreated atmospheric residue in the presence of a first catalyst to produce a cracking reaction product.

Provided is a technology of removing 90% or more chlorine by treating an oil fraction having a high Cl content at a high temperature using a solid acid catalyst. The dechlorinated oil fraction may be introduced to a refinery process and converted into a fuel or a chemical product. The solid acid catalyst and the oil fraction having a high Cl content are mixed and then chlorine is removed by a heat treatment at a high temperature. Main impurities such as S, N, and O and Na, Ca, Fe, and the like which may act as a catalyst poison in the catalyst reactions of a refinery process are removed simultaneously with the process of removing Cl.

Embodiments for an integrated hydrotreating and steam pyrolysis process for the processing of crude oil comprising recycling the higher boiling point fraction of the upgraded crude oil to increase the yield of petrochemicals such as olefins and aromatics.