A waste conversion apparatus and a method of implementing the apparatus are provided. The apparatus includes a control system, and a feedstock analysis system or output analysis system. A plasma forming device within a reactor of the waste conversion apparatus is controlled by the control system to apply a plasma arc to a supply of waste feedstock supplied to the system. Integrated feedback control is provided to the plasma forming device based on an analysis by the feedback analysis system to characterize of the supply of waste feedstock, and/or an analysis by the output analysis system to characterize a gas product from the reactor.

A waste conversion apparatus and a method of implementing the apparatus are provided. The apparatus includes a control system, and a feedstock analysis system or output analysis system. A plasma forming device within a reactor of the waste conversion apparatus is controlled by the control system to apply a plasma arc to a supply of waste feedstock supplied to the system. Integrated feedback control is provided to the plasma forming device based on an analysis by the feedback analysis system to characterize of the supply of waste feedstock, and/or an analysis by the output analysis system to characterize a gas product from the reactor.

An apparatus for the gasification and vitrification of waste comprises a plasma arc furnace provided with two movable graphite electrodes. The furnace includes an air-cooled bottom electrode adapted for transferring the current through a slag melt. The furnace is entirely sealed and is also provided with gas tight electrode seals adapted to control reducing conditions inside the furnace. An electrical circuit is further provided, which is adapted for switching from transferred io non-transferred modes of heating, thereby allowing the furnace to be restarted in case of slag freezing.

A two-step gasification process and apparatus for the conversion of solid or liquid organic waste into clean fuel, suitable for use in a gas engine or a gas burner, is described. The waste is fed initially into a primary gasifier, which is a graphite arc furnace. Within the primary gasifier, the organic components of the waste are mixed with a predetermined amount of air, oxygen or steam, and converted into volatiles and soot. The volatiles consist mainly of carbon monoxide and hydrogen, and may include a variety of other hydrocarbons and some fly ash. The gas exiting the primary gasifier first passes through a hot cyclone, where some of the soot and most of the fly ash is collected and returned to the primary gasifier. The remaining soot along with the volatile organic compounds is further treated in a secondary gasifier where the soot and the volatile compounds mix with a high temperature plasma jet and a metered amount of air, oxygen or steam, and are converted into a synthesis gas consisting primarily of carbon monoxide and hydrogen. The synthesis gas is then quenched and cleaned to form a clean fuel gas suitable for use in a gas engine or a gas burner. This offers higher thermal efficiency than conventional technology and produces a cleaner fuel than other known alternatives.

A two-step gasification process and apparatus for the conversion of solid or liquid organic waste into clean fuel, suitable for use in a gas engine or a gas burner, is described. The waste is fed initially into a primary gasifier, which is a graphite arc furnace. Within the primary gasifier, the organic components of the waste are mixed with a predetermined amount of air, oxygen or steam, and converted into volatiles and soot. The volatiles consist mainly of carbon monoxide and hydrogen, and may include a variety of other hydrocarbons and some fly ash. The gas exiting the primary gasifier first passes through a hot cyclone, where some of the soot and most of the fly ash is collected and returned to the primary gasifier. The remaining soot along with the volatile organic compounds is further treated in a secondary gasifier where the soot and the volatile compounds mix with a high temperature plasma jet and a metered amount of air, oxygen or steam, and are converted into a synthesis gas consisting primarily of carbon monoxide and hydrogen. The synthesis gas is then quenched and cleaned to form a clean fuel gas suitable for use in a gas engine or a gas burner. This offers higher thermal efficiency than conventional technology and produces a cleaner fuel than other known alternatives.

A method and system for converting an aqueous salt containing sludge into gases and a solid residue is described. The sludge is pyrolyzed and gasified with the assistance of microwave radiation.

A gasifier, including a vertically disposed furnace body, a monitoring unit, and a microwave plasma generating device. The furnace body includes a material and fuel inlet, a syngas outlet, an oxygen/vapor inlet, and a slag outlet. The furnace body has a clearance zone in an upper part thereof and a fixed bed zone in a lower part thereof. The slag outlet is disposed at the bottom of the furnace body. The monitoring unit is disposed close to the syngas outlet. At least one microwave plasma generating device is disposed on the furnace body.

A gasifier, including a vertically disposed furnace body, a monitoring unit, and a microwave plasma generating device. The furnace body includes a material and fuel inlet, a syngas outlet, an oxygen/vapor inlet, and a slag outlet. The furnace body has a clearance zone in an upper part thereof and a fixed bed zone in a lower part thereof. The slag outlet is disposed at the bottom of the furnace body. The monitoring unit is disposed close to the syngas outlet. At least one microwave plasma generating device is disposed on the furnace body.

A rotating heat regenerator is used to recover heat from the syngas at it exits the reactor vessel of a waste or biomass gasifier. In some embodiments, three or more streams are passed through the heat exchanger. One stream is the dirty syngas, which heats the rotating material. A second stream is a cold stream that is heated as it passes through the material. A third stream is a cleaning stream, which serves to remove particulates that are collected on the rotating material as the dirty syngas passes through it. This apparatus can also be used as an auto-heat exchanger, or it can exchange heat between separate flows in the gasifier process. The apparatus can also be used to reduce the heating requirement for the thermal residence chamber (TRC) used downstream from the gasification system.

A rotating heat regenerator is used to recover heat from the syngas at it exits the reactor vessel of a waste or biomass gasifier. In some embodiments, three or more streams are passed through the heat exchanger. One stream is the dirty syngas, which heats the rotating material. A second stream is a cold stream that is heated as it passes through the material. A third stream is a cleaning stream, which serves to remove particulates that are collected on the rotating material as the dirty syngas passes through it. This apparatus can also be used as an auto-heat exchanger, or it can exchange heat between separate flows in the gasifier process. The apparatus can also be used to reduce the heating requirement for the thermal residence chamber (TRC) used downstream from the gasification system.