C10J3/62

Method of pyrolysis for waste light-emitting electronic components and recovery for rare-earth element
20230067876 · 2023-03-02 ·

The invention disclosed a method for recycling rare earth elements from waste light-emitting electronic components by pyrolysis and alkaline melting-acid leaching. Based on the pyrolysis properties of the organic polymer, through catalytic pyrolysis of the organic polymer material in electronic components and convert the carbon in the residue into water gas, realize high-efficient dismantling of waste electronic component packaging materials. The traditional problems that the compositions of waste light-emitting electronic components are difficult to disassemble are solved, the generated pyrolysis gas and water gas can continuously supply energy for the pyrolysis system and recover the heat in the flue gas to save energy. Meanwhile, based on the chemical dissolution reaction mechanism of phosphors, the combination process of alkali melting, and acid leaching is used to efficiently recover rare earth elements from the waste light-emitting electronic components, and the step leaching of rare earth elements is realized. The rare earth oxalate can be recovered by precipitation, which greatly reduces the difficulty of late separation and purification.

CHEMICAL RECYCLING OF SOLVOLYSIS TEREPHTHALYL COLUMN BOTTOMS COPRODUCT STREAMS

Chemical recycling facilities for processing mixed plastic waste are provided herein. Such facilities have the capability of processing mixed plastic waste streams and utilize a variety of recycling facilities, such as, for example, solvolysis facility, a pyrolysis facility, a cracker facility, a partial oxidation gasification facility, an energy generation/energy production facility, and a solidification facility. Streams from one or more of these individual facilities may be used as feed to one or more of the other facilities, thereby maximizing recovery of valuable chemical components and minimizing unusable waste streams.

CHEMICAL RECYCLING OF PLASTIC-DERIVED STREAMS TO A CRACKER SEPARATION ZONE

Methods and systems are provided for the conversion of waste plastics into various useful downstream recycle-content products. More particularly, the present system and method involves integrating a pyrolysis facility with a cracker facility by introducing at least a stream of r-pyrolysis gas into the cracker facility. In the cracker facility, the r-pyrolysis gas may be separated to form one or more recycle content products, and can enhance the operation of the facility.

CHEMICAL RECYCLING OF POLYOLEFIN-CONTAINING PLASTIC WASTE AND SOLVOLYSIS COPRODUCT STREAMS

Chemical recycling facilities for processing mixed plastic waste are provided herein. Such facilities have the capability of processing mixed plastic waste streams and utilize a variety of recycling facilities, such as, for example, solvolysis facility, a pyrolysis facility, a cracker facility, a partial oxidation gasification facility, an energy generation/energy production facility, and a solidification facility. Streams from one or more of these individual facilities may be used as feed to one or more of the other facilities, thereby maximizing recovery of valuable chemical components and minimizing unusable waste streams.

CHEMICAL RECYCLING OF POLYOLEFIN-CONTAINING PLASTIC WASTE AND SOLVOLYSIS COPRODUCT STREAMS

Chemical recycling facilities for processing mixed plastic waste are provided herein. Such facilities have the capability of processing mixed plastic waste streams and utilize a variety of recycling facilities, such as, for example, solvolysis facility, a pyrolysis facility, a cracker facility, a partial oxidation gasification facility, an energy generation/energy production facility, and a solidification facility. Streams from one or more of these individual facilities may be used as feed to one or more of the other facilities, thereby maximizing recovery of valuable chemical components and minimizing unusable waste streams.

INTEGRATED PYROLYSIS AND GASIFICATION OF BIOMASS

Systems and methods are provided for integrated pyrolysis and gasification of a biomass feed, either as a separate feed or under co-processing conditions. The integrated pyrolysis and gasification can be performed using any convenient reactor configuration, such as fluidized coking reactor configuration or a fluid catalytic cracking reactor configuration. The biomass feed can initially by pyrolyzed to form liquid products, gas phase products, and char. The char can then be used as the input feed to gasification. In aspects where the biomass feed is co-processed, the biomass can be co-processed with a co-feed that is suitable for processing under fluidized coking conditions or other pyrolysis conditions, such as a conventional fluidized coking feedstock.

TAR FREE CROSS FLOW GASIFICATION SYSTEM FOR MOISTURE CONTAINING FEED
20230151285 · 2023-05-18 ·

The present disclosure relates to a modified gasification system (100) for producing syngas from waste materials having moisture content. The gasification system (100) has crossflow arrangement for circulation of gases across the solids present and has well-defined drying (120), pyrolysis (130) and gasification zones (140). A burner (150) of the gasification system (100) situated downstream of the pyrolysis zone (130) is configured to receive the pyrolysis product and a secondary oxidizer to produce a burner output gas and to supply the burner output gas to the pyrolysis zone (130) and gasification zone (140). The gasification zone (140) is additionally configured to receive a primary oxidizer gas and a tertiary oxidizer gas to aid gasification. The present disclosure overcomes limitation of the prior-arts and provides means of isolating the drying, pyrolysis, and gasification zones and eliminates tar formation during gasification. The gasification system (100) disclosed herein is a fully scalable equipment.

Gasifier having integrated fuel cell power generation system

A direct carbonaceous material to power generation system integrates one or more solid oxide fuel cells (SOFC) into a fluidized bed gasifier. The fuel cell anode is in direct contact with bed material so that the H.sub.2 and CO generated in the bed are oxidized to H.sub.2O and CO.sub.2 to create a push-pull or source-sink reaction environment. The SOFC is exothermic and supplies heat within a reaction chamber of the gasifier where the fluidized bed conducts an endothermic reaction. The products from the anode are the reactants for the reformer and vice versa. A lower bed in the reaction chamber may comprise engineered multi-function material which may incorporate one or more catalysts and reactant adsorbent sites to facilitate excellent heat and mass transfer and fluidization dynamics in fluidized beds. The catalyst is capable of cracking tars and reforming hydrocarbons.

FLUIDIZED BED COKING WITH FUEL GAS PRODUCTION

A method for utilizing the heating value of clarified shiny oil (CSO) by in which clarified slurry oil from the settler of a fluid catalytic cracking unit is introduced as feed to the gasifier of a Flexicoking unit where it is reacted at high temperature with the air and steam to produce additional heat. In this way, the heating value of the CSO is better utilized as refinery fuel gas and plant economics are enhanced.

Process for gasifying biomass with tar adsorption

A process and apparatus for gasification of biomass. Biogenic residue may be supplied to a heating zone to dry the biomass and allow the volatile constituents to escape to generate a pyrolysis gas. The pyrolysis gas is supplied to an oxidation zone and substoichiometrically oxidized to generate a crude gas. The carbonaceous residue generated in the heating zone and the crude gas is partially gasified in a gasification zone. The gasification forms activated carbon and a hot process gas. The activated carbon and the hot process gas are conjointly cooled. The adsorption process during the conjoined cooling has the result that tar from the hot process gas is absorbed on the activated carbon in the cooling zone. A pure gas which is substantially tar-free is obtained. The tar-enriched activated carbon may be at least partly burned for heating the heating zone and/or the gasification zone.