C10J2300/1656

Method of Producing Liquid Fuel from Carbonaceous Feedstock through Gasification and Recycling of Downstream Products

A feedstock delivery system transfers a carbonaceous material, such as municipal solid waste, into a product gas generation system. The feedstock delivery system includes a splitter for splitting bulk carbonaceous material into a plurality of carbonaceous material streams. Each stream is processed using a weighing system for gauging the quantity of carbonaceous material, a densification system for forming plugs of carbonaceous material, a de-densification system for breaking up the plugs of carbonaceous material, and a gas and carbonaceous material mixing system for forming a carbonaceous material and gas mixture. A pressure of the mixing gas is reduced prior to mixing with the carbonaceous material, and the carbonaceous material to gas weight ratio is monitored. A transport assembly conveys the carbonaceous material and gas mixture to a first reactor where at least the carbonaceous material within the mixture is subject to thermochemical reactions to form the product gas.

Combustion of spent adsorbents containing HPNA compounds in a membrane wall partial oxidation gasification reactor
10934498 · 2021-03-02 · ·

A process for the economical and environmentally acceptable disposal of spent adsorbent recovered from an adsorption column used to remove HPNA compounds and HPNA precursors from hydrocracking unit bottoms and/or recycle streams includes removing the liquid hydrocarbon oil from the spent adsorbent material by a combination of solvent flushing, and/or heating and vacuum treatment, grinding the dried adsorbent material containing the HPNA compounds and HPNA precursors to produce free-flowing particles of a predetermined maximum size, and introducing the particulate adsorbent material into a membrane wall partial oxidation gasification reactor to produce hydrogen and carbon monoxide synthesis gas, or syngas, which can be further processed by the water-gas shift reaction to increase the overall hydrogen recovered from the initial feed to the gasifier.

Process for producing olefins from syngas

The present disclosure relates to an improved process for producing olefins from syngas. Raw material is treated to produce syngas comprising H.sub.2, CO and CO.sub.2. The ratio of H.sub.2 and CO in the syngas is 1:1. The syngas is contacted with at least one first catalyst to produce an intermediate stream comprising dimethyl ether (DME), and unconverted CO.sub.2, H.sub.2 and CO. The unconverted H.sub.2 and CO is recycled to a first catalyst section and a portion of the separated CO.sub.2 is recycled for producing the syngas. The remaining intermediate stream is contacted with at least one second catalyst to produce a second stream comprising olefins, H.sub.2O, methane, ethane, and propane. H.sub.2O, methane, ethane, and propane are separated to obtain the olefins. The separated methane, ethane, and propane are further recycled for producing the syngas. The CAPEX and OPEX of the improved process are reduced.

PROCESS FOR PRODUCING CYANOBACTERIA CONTAINING BIOFERTILIZER
20200283348 · 2020-09-10 ·

A method for producing a biofertilizer in which a cyanobacteria and other photosynthetic microorganisms naturally occurring in the type of soil to which the biofertilizer is to be applied are reproduced in a closed photobioreactor using byproduct CO.sub.2, and the reproduced microorganisms are incorporated in the biofertilizer.

GASIFICATION OF POST-CONSUMER TIRES AND SOLID FOSSIL FUELS TO PRODUCE ORGANIC COMPOUNDS

Tires are co-fed into a solid fossil fuel such as coal and fed into an entrained flow partial oxidation gasifier. High concentrations of solids and tires in the solids stream can be stably obtained without significant impact on the feedstock stream stability and pumpability. A consistent quality of syngas can be continuously produced while stably operating the gasifier and avoiding the high tar generation of waste gasifiers and without impacting the operations of the gasifier. The subsequent syngas produced from this material can be used to produce a wide range of chemicals.

Process

A process for the manufacture of a useful product from carbonaceous feedstock of fluctuating compositional characteristics, comprising the steps of: continuously providing the carbonaceous feedstock of fluctuating compositional characteristics to a gasification zone; gasifying the carbonaceous feedstock in the gasification zone to obtain raw synthesis gas; recovering at least part of the raw synthesis gas from the gasification zone and supplying at least part of the recovered raw synthesis gas to a partial oxidation zone; equilibrating the H.sub.2:CO ratio of the raw synthesis gas in the partial oxidation zone to obtain equilibrated synthesis gas; recovering at least part of the equilibrated synthesis gas from the partial oxidation zone and treating the gas to remove impurities and generate a fine synthesis gas; and converting the optionally adjusted fine synthesis gas into the useful product in a further chemical reaction requiring a usage ratio.

Polymers, articles, and chemicals made from densified textile derived syngas

Densified textile aggregates are co-fed with a fuel into a partial oxidation gasifier. High solids concentrations in the feedstock composition can be obtained without significant impact on the feedstock composition stability and pumpability. A consistent quality of densified textile derived syngas can be continuously produced, including generation of carbon dioxide and a carbon monoxide/hydrogen ratio while stably operating the gasifier and avoiding the high tar generation of fluidized bed or fixed bed waste gasifiers and without impacting the operations of the gasifier. The densified textile derived syngas quality, composition, and throughput are suitable for produce a wide range of chemicals and polymers, including methanol, acetic acid, methyl acetate, acetic anhydride, and cellulose esters through a variety of reaction schemes in which at least a portion of the chemical or polymer originates with densified textile derived syngas.

Method and process arrangement for producing hydrocarbons

A method and process arrangement for producing hydrocarbons from polymer-based waste in which the polymer-based waste is gasified with steam at low temperature in a gasifier for forming a product mixture, and the temperature is 640-750 C., and the product mixture is supplied from the gasifier to a recovery unit of the hydrocarbons for separating at least one hydrocarbon fraction.

METHOD OF PRODUCING LIQUID FUEL FROM CARBONACEOUS FEEDSTOCK THROUGH GASIFICATION AND RECYCLING OF DOWNSTREAM PRODUCTS

A feedstock delivery system transfers a carbonaceous material, such as municipal solid waste, into a product gas generation system. The feedstock delivery system includes a splitter for splitting bulk carbonaceous material into a plurality of carbonaceous material streams. Each stream is processed using a weighing system for gauging the quantity of carbonaceous material, a densification system for forming plugs of carbonaceous material, a de-densification system for breaking up the plugs of carbonaceous material, and a gas and carbonaceous material mixing system for forming a carbonaceous material and gas mixture. A pressure of the mixing gas is reduced prior to mixing with the carbonaceous material, and the carbonaceous material to gas weight ratio is monitored. A transport assembly conveys the carbonaceous material and gas mixture to a first reactor where at least the carbonaceous material within the mixture is subject to thermochemical reactions to form the product gas.

FUEL PRODUCTION SYSTEM AND FUEL PRODUCTION METHOD
20240110112 · 2024-04-04 ·

A fuel production system and a fuel production method are provided which can efficiently perform adjusting of a synthesis gas composition by hydrogen supply, while suppressing the generated amount of carbon dioxide by a system overall. A fuel production system includes: a gasification furnace which gasifies a biomass raw material to generate a synthesis gas containing hydrogen and carbon monoxide; a liquid fuel production device which produces a liquid fuel from the synthesis gas generated by the gasification furnace; a hydrogen supply pump which supplies hydrogen to a raw material supply area or a synthesis gas discharge area; a temperature sensor which detects a temperature of the gasification furnace; and a controller which switches a hydrogen supply location by the hydrogen supply pump between the raw material supply area and synthesis gas discharge area, based on the temperature detected by the temperature sensor.