A non-oriented electrical steel sheet with an average magnetostriction λ.sub.p-p at 400 Hz and 1.0 T of not more than 4.5×10.sup.−6, and area ratio of recrystallized grains at a section in rolling direction of steel sheet of 40 to 95% and an average grain size of 10 to 40 μm is obtained by subjecting a steel slab containing, in mass %, C: not more than 0.005%, Si: 2.8 to 6.5%, Mn: 0.05 to 2.0%, Al: not more than 3.0%, P: not more than 0.20%, S: not more than 0.005%, N: not more than 0.005%, Ti: not more than 0.003%, V: not more than 0.005% and Nb: not more than 0.005% and satisfying Si—2Al—Mn≥0 to hot rolling, hot-band annealing, cold rolling and finish annealing under adequate cold rolling and finish annealing conditions, and a motor core is manufactured by such a steel sheet.

According to an exemplary embodiment of the present invention, a method for manufacturing a grain-oriented electrical steel sheet includes: a step of hot-rolling a slab to manufacture a hot-rolled steel sheet; a step of performing hot-rolled sheet annealing on the hot-rolled steel sheet; a step of performing primary cold-rolling on the hot-rolled sheet annealed hot-rolled steel sheet; a step of performing primary decarburization annealing on the primarily cold-rolled steel sheet; a step of performing secondary cold-rolling on the decarburization-annealed steel sheet; a step of performing secondary decarburization annealing on the secondarily cold-rolled steel sheet; and a step of performing continuous annealing on the secondarily decarburization-annealed steel sheet.

Provided are a motor core having excellent fatigue resistance and a method of manufacturing the motor core at a low cost. The motor core that is an electrical-steel-sheet-stacked body has an outer peripheral surface in which an appearance ratio of recrystallized grains with a grain size of 15 μm or less is 70% or more of a sheet thickness of the motor core.

The present invention is a stator core (21) including a plurality of split cores (30), in which the plurality of split cores (30) are configured by laminating core pieces (40) made of an electrical steel sheet, the electrical steel sheet is a predetermined electrical steel sheet, and, in the core pieces (40) of at least one split core (30) in the plurality of split cores (30), the radial directions of teeth (41) and extension directions of core backs (42) are all along a direction in which magnetic characteristics of the electrical steel sheet are excellent.

A grain-oriented electrical steel sheet having a metallographic structure after secondary-recrystallized annealing including matrix grains of Goss-oriented secondary recrystallized grains, wherein an existence frequency of Goss-oriented crystal grains having a major diameter of 5 mm or less in the matrix grains is 1.5 grains/cm.sup.2 or more and 8 grains/cm.sup.2 or less, and the magnetic flux density B8 is 1.88 T or more, and wherein deviation angles from a rolling direction of [001] direction of the Goss-oriented crystal grains having the major diameter of 5 mm or less are 7″ or less and 5° or less, in terms of a simple or arithmetic average of α angle and β angle, respectively, wherein the α angle represents an angle formed by a longitudinal direction and a projection of the [001] on a specimen surface, and the β angle represents a tilt of the [001] out of the specimen surface.

A grain oriented electrical steel sheet includes the texture aligned with Goss orientation. In the grain oriented electrical steel sheet, when (α.sub.1 β.sub.1 γ.sub.1) and (α.sub.2 β.sub.2 γ.sub.2) represent deviation angles of crystal orientations measured at two measurement points which are adjacent on the sheet surface and which have an interval of 1 mm, the boundary condition BA is defined as |γ.sub.2−γ.sub.1|≥0.5°, and the boundary condition BB is defined as [(α.sub.2−α.sub.1).sup.2+(β.sub.2−β.sub.1).sup.2+(γ.sub.2−γ.sub.1).sup.2].sup.1/2≥2.0°, the boundary which satisfies the boundary condition BA and which does not satisfy the boundary condition BB is included.

A non-oriented electrical steel sheet produced by hot-rolling a steel slab containing Si: 2.8 to 6.5 mass % and Zn: 0.0005 to 0.0050 mass % followed by cold rolling and finish annealing, a coating agent containing at least one element from Sn, Sb, P, S, Se, As, Te, B, Pb, and Bi is applied to the surface after annealing forming an insulation coating with nitriding-suppressing ability. Alternatively, an intermediate layer containing at least one element from Sn, Sb, P, S, Se, As, Te, B, Pb, and Bi and having a nitriding-suppressing ability forms on the steel sheet iron matrix after the annealing and forms an insulation coating, without above elements, on the intermediate layer thus obtaining a non-oriented electrical steel sheet wherein a high strength rotor core with and stator core with excellent magnetic is simultaneously obtained, and a motor core including a stator core and rotor core from the steel sheet.

In a production of a non-oriented electrical steel sheet by hot-rolling a steel slab containing Si: 2.8 to 6.5 mass % and Zn: 0.0005 to 0.0050 mass % followed by cold rolling and finish annealing, a coating agent containing at least one element selected from Sn, Sb, P, S, Se, As, Te, B, Pb, and Bi is applied to the steel sheet surface after the finish annealing to form an insulation coating with a nitriding-suppressing ability. Alternatively, an intermediate layer containing at least one element selected from Sn, Sb, P, S, Se, As, Te, B, Pb, and Bi and having a nitriding-suppressing ability is formed on the steel sheet iron matrix after the finish annealing and form an insulation coating not containing above elements is formed on the intermediate layer thus to obtain a non-oriented electrical steel sheet from which a rotor core with high strength and stator core with excellent magnetic properties after the stress-relief annealing can be obtained at the same time, and a motor core comprising a stator core and rotor core is produced from the steel sheet.

Grain-oriented electrical steel sheet excellent in magnetic properties and excellent in adhesion of a primary coating to the steel sheet is provided. The grain-oriented electrical steel sheet is provided with a base steel sheet having a chemical composition containing C: 0.005% or less, Si: 2.5 to 4.5%, Mn: 0.050 to 1.000%, a total of S and Se: 0.005% or less, sol. Al: 0.005% or less, and N: 0.005% or less and having a balance of Fe and impurities and a primary coating having Mg.sub.2 SiO.sub.4 as a main constituent formed on a surface of the base steel sheet. A peak position of Al emission intensity obtained when conducting elemental analysis by glow discharge spectrometry from a surface of the primary coating in a thickness direction is present in a range of 2.0 to 12.0 μm from a surface of the primary coating to the thickness direction. A sum of perimeters of the Al oxides at the peak position of Al emission intensity is 0.20 to 1.00 μm/μm.sup.2, and a number density of Al oxides is 0.02 to 0.20/μm.sup.2.

Provided is a method for manufacturing a grain-oriented electrical steel sheet. A steel slab having a specific chemical composition is heated and hot rolled. A hot-rolled steel sheet thus obtained is subjected to hot band annealing to obtain a cold-rolled steel sheet, which is then subjected to primary recrystallization annealing to obtain a primary recrystallized steel sheet. An annealing separator is applied to the primary recrystallized steel sheet, which is then coiled. The coil is subjected to secondary recrystallization annealing to obtain a grain-oriented electrical steel sheet having an average value of a deviation angle (α.sup.2+β.sup.2).sup.1/2 calculated from a deviation angle α from ideal Goss orientation around an ND rotation axis and a deviation angle β from ideal Goss orientation around a TD rotation axis of 4.5° or less, and an area ratio R.sub.β of crystal grains with β≤0.50° of 15% or less.

A non-oriented electrical steel sheet according to an exemplary embodiment of the present invention includes, by weight %, Si: 2.5 to 6.0%, Al: 0.2 to 3.5%, Mn: 0.2 to 4.5%, Cr: 0.01 to 0.2%, P: 0.005 to 0.08%, Mg: 0.0005 to 0.05%, and a remainder including Fe and inevitable impurities, while satisfying Equation 1 below, and formed with an inner oxidation layer of a 0.2 to 5 μm thickness inside a base steel sheet.
−2.5≤[P]/[Cr]−[Mg]×100≤6.5  [Equation 1]
(In Equation 1, [P], [Cr], and [Mg] respectively represent a content (by wt %) of P, Cr, and Mg).