C22C1/0416

CONNECTING ASSEMBLY, METHOD FOR MANUFACTURING A CONNECTING ASSEMBLY, VEHICLE BODY STRUCTURE, AND METHOD FOR ASSEMBLING A VEHICLE BODY STRUCTURE
20220332375 · 2022-10-20 ·

A connecting assembly for releasably connecting first and second parts includes a first connector including a frame part that has a receiving opening, at least one first snap fit structure integrally formed with the frame part and extending in the receiving opening, and a first coupling interface for coupling the first connector to the first part, and a second connector including a plug-in part that has an outer shape corresponding to the receiving opening of the frame part so that the plug-in part can be introduced into the receiving opening, at least one second snap fit structure integrally formed with the plug-in part on an inner surface of the plug-in part, the second snap fit structure being configured to releasably engage with the first snap fit structure, and a second coupling interface for coupling the second connector to the second part.

Method of spray forming an object
11623387 · 2023-04-11 ·

The invention relates to a method of forming a 3-dimensional solid object, comprising the steps: a) cold spraying one or more metallic powder to form a solid three dimensional item; b) thermally sintering the item such that a portion of the sprayed powder liquefies and reduces spaces between, and/or non-adhesion of, one or more solid portions of the item; and c) causing or allowing the portion of the sprayed powder that liquefied on heating, to become solid.

Atomic Layer Deposition (ALD) for Multi-Layer Ceramic Capacitors (MLCCs)

The use of Atomic Layer Deposition (ALD) and Molecular Layer Deposition (MLD) applied to powders and intermediates of the MLCC fabrication process can provide significant advantages. Coating metal particles within a defined range of ALD cycles is shown to provide enhanced oxidation resistance. Surprisingly, a very thin ALD layer was found to substantially increase sintering temperature.

PROCESS FOR IDENTIFYING AND IMPLEMENTING ADDITIVE MANUFACTURING EVACUATION GAS FLOW IMPROVEMENTS

A computer-readable medium includes recorded instructions for performing a method of improving evacuation gas flow performance of an additive manufacturing build chamber. Instruction execution by a processor of a host computer device causes the processor to receive an input data set inclusive of flow field data of an inert gas through the build chamber, and an improvement metric operable to characterize flow improvements therein. The processor generates a flow field data set in response to the input data set, and extracts evacuation streamline data from the flow field data set. The streamline data describes expected flow paths of the inert gas through the modified build chamber. Instruction execution also causes the processor to generate an output data set using the streamline data, with the output data set including the flow improvements as characterized by the metric.

Method of manufacturing aluminum alloy articles

A method for making an article is disclosed. The method involves inputting a digital model of an article into an additive manufacturing apparatus comprising an energy source. The additive manufacturing apparatus applies energy from the energy source to successively applied incremental quantities of a powder to fuse the powder to form the article corresponding to the digital model. The powder includes an aluminum alloy having 2.00-10.00 wt. % cerium, 0.50-2.50 wt. % titanium, 0-3.00 wt. % nickel, 0-0.75 wt. % nitrogen, 0-0.05 wt. % other alloying elements, and the balance of aluminum, based on the total weight of the aluminum alloy.

METHODS OF FURNACE-LESS BRAZING

A method of furnace-less brazing of a substrate is provided. The method includes providing a substrate having a braze region thereon; disposing braze precursor material containing a nickel powder, an aluminum powder, and a platinum group metal powder on the braze region; and initiating an exothermic reaction of the braze precursor material such that the exothermic reaction produces a braze material that reaches a braze temperature above the solidus temperature of the braze material. A braze precursor material is also provided.

METHODS OF FURNACE-LESS BRAZING

A method of furnace-less brazing of a substrate is provided. The method includes providing a substrate having a braze region thereon; disposing braze precursor material containing a nickel powder, an aluminum powder, and a platinum group metal powder on the braze region; and initiating an exothermic reaction of the braze precursor material such that the exothermic reaction produces a braze material that reaches a braze temperature above the solidus temperature of the braze material. A braze precursor material is also provided.

Devices and Methods for Performing Shear-Assisted Extrusion and Extrusion Processes

A method for preparing a shear-assisted extruded material from a powder billet is provided, the method comprising providing a billet of material in substantially powder form; applying both axial and rotational pressure to the material to deform at least some of the contacted material; and extruding the material to form an extruded material. A method for preparing shear-assisted extruded material is provided, the method comprising applying both axial and rotational pressure to stock material to form an extruded material at a rate between 2 and 13 m/min. A method for preparing shear-assisted extruded material is provided. The method comprises applying both axial and rotational pressure to stock material to form an extruded material; and aging the extruded material for less than 3 hours. A method for preparing shear-assisted extruded material is provided. The method comprises providing a stock material for shear-assisted extrusion; and applying both axial and rotational force to the stock material to form an extruded material, wherein the axial force does not decrease during the extrusion.

Devices and Methods for Performing Shear-Assisted Extrusion and Extrusion Processes

A method for preparing a shear-assisted extruded material from a powder billet is provided, the method comprising providing a billet of material in substantially powder form; applying both axial and rotational pressure to the material to deform at least some of the contacted material; and extruding the material to form an extruded material. A method for preparing shear-assisted extruded material is provided, the method comprising applying both axial and rotational pressure to stock material to form an extruded material at a rate between 2 and 13 m/min. A method for preparing shear-assisted extruded material is provided. The method comprises applying both axial and rotational pressure to stock material to form an extruded material; and aging the extruded material for less than 3 hours. A method for preparing shear-assisted extruded material is provided. The method comprises providing a stock material for shear-assisted extrusion; and applying both axial and rotational force to the stock material to form an extruded material, wherein the axial force does not decrease during the extrusion.

Electrochemical cleaning of an additively manufactured part
11649556 · 2023-05-16 · ·

A method for removing powder from a component or part produced by metal additive manufacturing systems based on powder beds. The method includes manufacturing a part by additive manufacturing, the part having at least one internal cavity with at least one external opening. The internal cavity is at least partly filled with powder, the powder in the internal cavity having grains agglomerated or connected to each other. The method further including: evacuating gas from the internal cavity; adding liquid electrolyte to the internal cavity, and using an electrochemical process for separating connected powder grains in the cavity.