A superabrasive compact and a method of making the superabrasive compact are disclosed. A superabrasive compact may include a diamond table and a substrate. The diamond table may be attached to the substrate. The substrate may have a metric of being defined as a ratio of carbon content over tungsten carbide content, wherein the metric ranges from about 6.13% to about 7.5%.

A superabrasive compact and a method of making the superabrasive compact are disclosed. A superabrasive compact may include a diamond table and a substrate. The diamond table may be attached to the substrate. The substrate may have a metric of being defined as a ratio of carbon content over tungsten carbide content, wherein the metric ranges from about 6.13% to about 7.5%.

Superabrasive compacts and methods of making superabrasive compacts are disclosed. A superabrasive compact includes a polycrystalline diamond table and a substrate attached to the polycrystalline diamond table. The substrate includes a hard metal carbide and a binder having a compound with a composition of A.sub.xB.sub.yC.sub.z, where A and B are transition metals, where C is carbon, and where 0≦x≦7, 0≦y≦7, x+y=7, and 0≦z≦3.

A cutting tool comprises a substrate and a coating layer provided on the substrate, the coating layer including a multilayer structure layer composed of a first unit layer and a second unit layer, and a lone layer, the lone layer including cubic Ti.sub.zAl.sub.1-zN crystal grains, an atomic ratio z of Ti in the Ti.sub.zAl.sub.1-zN being 0.4 or more and less than 0.55, the lone layer having a thickness with an average value of 2.5 nm or more and 10 nm or less, the multilayer structure layer having a thickness with an average value of 10 nm or more and 45 nm or less, one multilayer structure layer and one lone layer forming a repetitive unit having a thickness with an average value of 20 nm to 50 nm, a maximum value of 40 nm to 60 nm, and a minimum value of 10 nm to 30 nm.

A cutting tool comprises a substrate and a coating layer provided on the substrate, the coating layer including a multilayer structure layer composed of a first unit layer and a second unit layer, and a lone layer, the lone layer including cubic Ti.sub.zAl.sub.1-zN crystal grains, an atomic ratio z of Ti in the Ti.sub.zAl.sub.1-zN being 0.4 or more and less than 0.55, the lone layer having a thickness with an average value of 2.5 nm or more and 10 nm or less, the multilayer structure layer having a thickness with an average value of 10 nm or more and 45 nm or less, one multilayer structure layer and one lone layer forming a repetitive unit having a thickness with an average value of 20 nm to 50 nm, a maximum value of 40 nm to 60 nm, and a minimum value of 10 nm to 30 nm.

An ultrasonic knife has a cutting portion formed with at least one cutting edge and a fastening portion. The fastening portion has an external thread for connection to a sonotrode. The cutting portion and the fastening portion are formed in one piece from cemented carbide material. The cemented carbide material includes hard particles that are, at least predominantly, formed by tungsten carbide and a metallic binder. The external thread of the fastening portion has a thread pitch p and is shaped such that the root of the thread turns has a rounded shape with a root radius R of 0.2*p≤R≤0.3*p.

The present invention relates to a method of making a cemented carbide or a cermet body comprising the steps of first forming a powder blend comprising powders forming hard constituents and metal binder. The powder blend is then subjected to a mixing operation using a non-contact mixer wherein acoustic waves achieving resonance conditions to form a mixed powder blend and then subjecting said mixed powder blend to a pressing and sintering operation. The method makes it possible to maintain the grain size, the grain size distribution and the morphology of the WC grains.

The present invention relates to a method of making a cemented carbide or a cermet body comprising the steps of first forming a powder blend comprising powders forming hard constituents and metal binder. The powder blend is then subjected to a mixing operation using a non-contact mixer wherein acoustic waves achieving resonance conditions to form a mixed powder blend and then subjecting said mixed powder blend to a pressing and sintering operation. The method makes it possible to maintain the grain size, the grain size distribution and the morphology of the WC grains.

A cemented carbide includes a first hard phase and a binder phase. The first hard phase is composed of tungsten carbide grains. The binder phase includes cobalt and nickel as constituent elements. An arbitrary surface or arbitrary cross section of the cemented carbide has: a region R1 interposed between an interface between the tungsten carbide grains and the binder phase and an imaginary line A; a region R2 interposed between the imaginary line A and an imaginary line B; and a region R3 other than the region R1 and R2. When a line analysis is performed in a range including the region R1 and the region R3 adjacent to the region R1 with the region R2, a ratio C.sub.5/C.sub.20 of a maximum atomic concentration C.sub.5 at % of cobalt in the region R1 and a maximum atomic concentration C.sub.20 at % of cobalt in the region R3 is more than 1.

A cemented carbide includes a first hard phase and a binder phase. The first hard phase is composed of tungsten carbide grains. The binder phase includes cobalt and nickel as constituent elements. An arbitrary surface or arbitrary cross section of the cemented carbide has: a region R1 interposed between an interface between the tungsten carbide grains and the binder phase and an imaginary line A; a region R2 interposed between the imaginary line A and an imaginary line B; and a region R3 other than the region R1 and R2. When a line analysis is performed in a range including the region R1 and the region R3 adjacent to the region R1 with the region R2, a ratio C.sub.5/C.sub.20 of a maximum atomic concentration C.sub.5 at % of cobalt in the region R1 and a maximum atomic concentration C.sub.20 at % of cobalt in the region R3 is more than 1.