A method for repairing a damaged portion of a steel member that includes at least one of a coating and a plating. The method includes applying to the damaged portion of the steel member a coating composition to produce a repair coating. The coating composition includes nickel, chromium, and carbon.

Disclosed herein is a cold spray system. The cold spray system comprises a nozzle unit comprising a coating nozzle member, configured to apply at least a portion of a metallic coating to a substrate. The cold spray system is configured to pre-heat the substrate before application of the at least a portion of the metallic coating to the substrate. Also disclosed herein is a method for applying a coating via a cold spray technique.

An article for high temperature service is presented. The article includes a substrate and a thermal barrier coating disposed on the substrate. The thermal barrier coating includes a plurality of aluminum-based particles dispersed in an inorganic binder, wherein the aluminum-based particles are substantially spaced apart from each other via the inorganic binder such that the thermal barrier coating is substantially electrically and thermally insulating. Method of making the article is also presented.

A method for making an improved nuclear fuel cladding tube includes reinforcing a Zr alloy tube by first winding or braiding ceramic yarn directly around the tube to form a ceramic covering, then physically bonding the ceramic covering to the tube by applying a first coating selected from the group consisting of Nb, Nb alloy, Nb oxide, Cr, Cr oxide, Cr alloy, or combinations thereof, by one of a thermal deposition process or a physical deposition process to provide structural support member for the Zr tube, and optionally applying a second coating and optionally applying a third coating by one of a thermal deposition process or a physical deposition process. If the tube softens at 800° C.-1000° C., the structural support tube will reinforce the Zr alloy tube against ballooning and bursting, thereby preventing the release of fission products to the reactor coolant.

Even in a case where a spray nozzle of a solid phase particle deposition device is in motion, flying solid phase particles are efficiently collected. An attachment (1) includes: an engagement part (2) to be engaged with a spray nozzle (130) of a cold spray device (1); and an opening part (3) connected to the engagement part (2) and having at least one opening (3a, 3b) to be connected to a collection section (20) that is configured to collect solid phase particles (30b) which are sprayed through the spray nozzle (130) onto a base material (170) and are not involved in formation of a film on the base material (170).

A component of a plasma processing chamber having a coating on at least one surface that comprises yttrium aluminum. The coating is an aerosol deposited coating from a powder mixture of an yttrium oxide powder and an aluminum-containing powder and having an yttrium to aluminum ratio of 4:1 to 1:4 by molar number. The coating can be annealed to form a porous ternary oxide.

The disclosure includes manufacturing a semimanufactured cylinder head (3) having a shielding curtain portion (16g) and spraying metal powder (P) onto an annular valve seat portion (16f) using a cold spray method to form a valve seat film (16b). The shielding curtain portion (16g) projects in an annular shape from an annular edge portion of an opening portion (16a) of an intake port (16) or an opening portion (17a) of an exhaust port (17) toward the center (C) of the port. The annular valve seat portion (16f) is located on an outer side of the port than the shielding curtain portion (16g).

Disclosed is a method for manufacturing free-standing cladding tubes with multi-layer structures. According to the method, a cylindrical mandrel substrate defining a hollow cylindrical inner space is provided. A first cold spray powder metal is selected. The cylindrical mandrel substrate is rotated and the first cold spray powder metal is applied to an outer surface of the cylindrical mandrel substrate to form a first layer. The cylindrical mandrel substrate is removed.

Radiation shield and methods for manufacturing a radiation shield are provided herein, the method includes identifying a substrate for the radiation shield; identifying at least one material for cold spraying on the substrate; applying by cold spray a coating of the at least one material on the substrate thereby obtaining a radiation shield. The radiation shield is lighter, thinner, and more efficient compared to conventional radiation shields.

The invention relates to a method of forming a 3-dimensional solid object, comprising the steps: a) cold spraying one or more metallic powder to form a solid three dimensional item; b) thermally sintering the item such that a portion of the sprayed powder liquefies and reduces spaces between, and/or non-adhesion of, one or more solid portions of the item; and c) causing or allowing the portion of the sprayed powder that liquefied on heating, to become solid.