A system is provided including an electrolysis cell configured to retain a molten electrolyte bath, the bath including at least one bath component, the electrolysis cell including: a bottom, and a sidewall consisting essentially of the at least one bath component; and a feed material including the least one bath component to the molten electrolyte bath such that the at least one bath component is within 30% of saturation, wherein, via the feed material, the sidewall is stable in the molten electrolyte bath.

The present invention relates to nonferrous metallurgy, in particular to the electrolytic production of aluminum, more particularly to a structure of a cathode assembly of a reduction cell for production of aluminum. A lining of a cathode assembly of an aluminum reduction cell is provided which comprises a thermal insulation layer and a fire-resistant layer consisting of no less than two sub-layers, wherein the porosity of the thermal insulation layer and the fire-resistant layer increases from an upper sub-layer to a bottom sub-layer and the thickness ratio of the fire-resistant layer and the thermal insulation layer is no less than 1/3. Also, the present invention provides a method for lining a cathode assembly of a reduction cell and a reduction cell having the claimed cathode assembly lining. The invention is aimed at the reduction of the cyanide content in upper thermal insulation layers and to provision of conditions for material reuse in the thermal insulation layer, waste reduction and improvement of the environmental situation on aluminum production facilities.

The present invention relates to nonferrous metallurgy, in particular to the process equipment for electrolytic production of primary aluminum, namely to methods for lining cathode assemblies of reduction cells. The method for lining a cathode assembly of a reduction cell for production of aluminum comprises filling a cathode assembly shell with a thermal insulation layer, forming a fire-resistant layer followed by the compaction of layers, installing bottom and side blocks followed by sealing joints therebetween with a cold ramming paste. According to the first embodiment of the present invention, a resilient element made of a dense organic substance is placed between the thermal insulation layer and the fire-resistant layer. According to the second embodiment of the present invention, a flexible graphite foil is placed between the thermal insulation layer and the fire-resistant layer, and under the flexible graphite foil, a resilient element made of a dense organic substance is placed. The suggested variants of methods for lining a cathode assembly of a reduction cell for production of primary aluminum allow to reduce energy consumption for reduction cell operation by means of improved stability of thermal and physical properties in a base and to increase the service life of reduction cells.

Sealing devices are provided as configured for use with cathode devices of an electrolytic cell for production of aluminum. In particular, the seals are specifically configured to provide an outlet seal for the cathode bars. The sealing devices are made of a material that is elastic, gas-proof, and heat-proof, and can create a hermetic seal around the cathode bar in such a way as to be able to move synchronously or asynchronously with the movement of the cathode bar as it undergoes thermally induced movement during aluminum production.

The present disclosure relates to an electrolytic cell for the production of aluminium by reducing alumina. The cell may comprise a sidewall including at least one side block. The side block may comprise an aluminous material having an apparent porosity of less than about 10% and a composition, as a weight percentage on the basis of the aluminous material and for a total of about 100%, such that: Al2O3>about 50%, beta-alumina being less than about 20% of the weight of the aluminous material, oxides that are less reducible than alumina at 1000 C.<about 50%, Na2O<about 3.9%, and other components<about 5%.

The present disclosure relates to a field of aluminum smelting, and in particular to an inert anode aluminum electrolytic cell with a vertical structure, which includes: an electrolytic cell shell (1), a heating device (5) and a graphite base (13). The electrolytic cell shell (1) is provided with three insulating layers therein. The heating device (5) is disposed in the groove on the first insulating layer (4) The graphite base (13) is disposed at a bottom of an inner cavity of the electrolytic cell shell (1). A bottom of the graphite base (13) is opened with a mounting slot. The cathode is vertically mounted in the installation slot. The anode (17) is arranged in a staggered manner with the cathodes (16) and is suspended above the electrolytic cell shell (1) by connecting to a guide rod (11). A current of the anode (17) passes through the guide rod (11) and enters an interior of the electrolytic cell shell (1) from a top of the electrolytic cell, and the cathode (16) current is led out of the electrolytic cell shell through a metal electric rod (12). The present disclosure can meet the needs of electrolytic cells of different sizes, and the following problems are solved: the electrolytic cell needs to be heated and thermal insulated when the scale of the electrolytic cell is small; the side walls within the electrolytic cell shell are easily corroded without a protection of a frozen ledge; and the electrolyte melt easily penetrates through the splicing gaps of the furnace to damage the thermal-insulation layer, and there are difficulties in effective conductive connection between a vertical wettable cathode (16) and the bottom of the electrolytic cell.

An insulation assembly is provided, including: a body of an insulating material with a lower surface configured to contact a sidewall an electrolysis cell; an upper surface generally opposed to the lower surface; and a perimetrical sidewall extending between the upper surface and the lower surface to surround the remainder of the body, the perimetrical sidewall including: an inner portion configured to face an anode surface of the electrolysis cell and provide a gap between the body and the anode surface of the electrolysis cell; wherein the body is configured to extend from the sidewall towards the anode surface.

Anode assembly (100) comprising an anode (3) and an anode support (4) for the production of aluminium, characterized in that the anode assembly (100) comprises an electrical connecting element (1) to electrically connect the anode support (4) with the anode (3), and at least one thermally insulating element (6) arranged to reduct heat transfer between the anode (3) and the anode support (4) during the production of aluminium.

The cathode collector bar end portion extending through a window in a sidewall of an electrolytic cell for refining aluminum is snugly received in a central opening of a seal assembly. Such seal assembly maintains a hermetic seal preventing ingress of air through the sidewall window while permitting longitudinal (horizontal) movement of the collector bar and also movement in a vertical plane (side to side, or up and down, or diagonally) which can be caused by changing heat conditions inside the cell.

A system and method for molten electrolysis includes a molten electrolyte reactor, a silicon refiner reactor, and an aluminum refiner reactor to accommodate the extraction of metals and oxygen from metal oxide feedstock. The reactor systems, designed to operate in the vacuum environment of the Moon, incorporate heat sources to melt the metal oxide feedstock, anodes and cathodes to support electrolysis, systems interconnecting the reactors, and systems allowing for removal of materials from the reactors.