C25C3/12

APPARATUSES AND SYSTEMS FOR VERTICAL ELECTROLYSIS CELLS
20220112617 · 2022-04-14 ·

In one embodiment, the disclosed subject matter relates to an electrolytic cell that has: a cell reservoir; a cathode support retained on a bottom of the cell reservoir, wherein the cathode support contacts at least one of: a metal pad and a molten electrolyte bath within the cell reservoir, wherein the cathode support includes: a body having a support bottom, which is configured to be in communication with the bottom of the electrolysis cell; and a support top, opposite the support bottom, having a cathode attachment area configured to retain a at least one cathode plate therein.

MATERIAL COMPONENTS PROTECTION AGAINST THE CORROSIVE ACTION CRYOLITE MELTS IN ALUMINIUM REDUCTION CELLS
20220090279 · 2022-03-24 ·

The present document describes an electrolytic cell comprising a protective layer comprising elemental copper covering at least in part or all of a refractory material assembly covering an interior surface thereof. Also described is a copper oxide containing composition comprising copper oxide and any one of a reducing agent and a binder. Also described is a method of protecting a refractory material assembly covering an interior surface of an electrolytic cell, comprising covering at least in part, or all of the refractory material assembly with a copper sheet, a structure comprising elemental copper, a copper oxide, an elemental copper comprising composite material, a copper oxide containing composition and combinations thereof, to provide a protective layer comprising elemental copper.

MATERIAL COMPONENTS PROTECTION AGAINST THE CORROSIVE ACTION CRYOLITE MELTS IN ALUMINIUM REDUCTION CELLS
20220090279 · 2022-03-24 ·

The present document describes an electrolytic cell comprising a protective layer comprising elemental copper covering at least in part or all of a refractory material assembly covering an interior surface thereof. Also described is a copper oxide containing composition comprising copper oxide and any one of a reducing agent and a binder. Also described is a method of protecting a refractory material assembly covering an interior surface of an electrolytic cell, comprising covering at least in part, or all of the refractory material assembly with a copper sheet, a structure comprising elemental copper, a copper oxide, an elemental copper comprising composite material, a copper oxide containing composition and combinations thereof, to provide a protective layer comprising elemental copper.

Electrode Configurations for Electrolytic Cells and Related Methods
20210332490 · 2021-10-28 ·

An electrolytic cell for producing aluminum metal is disclosed. The electrolytic cell comprises at least one anode module having a plurality of anodes and being supported above a corresponding at least one cathode module having a plurality of cathodes, the at least one anode module being supported by a positioning apparatus configured to move inside the cell for selectively positioning the plurality of anodes within the electrolytic cell relative to adjacent cathodes in order to adjust an anode-cathode distance (ACD) and/or an anode-cathode overlap (ACO). Preferably, the anodes are inert or oxygen-evolving electrodes for an eco-friendly or “green” production of a metal, such as aluminum (or aluminium).

Electrode Configurations for Electrolytic Cells and Related Methods
20210332490 · 2021-10-28 ·

An electrolytic cell for producing aluminum metal is disclosed. The electrolytic cell comprises at least one anode module having a plurality of anodes and being supported above a corresponding at least one cathode module having a plurality of cathodes, the at least one anode module being supported by a positioning apparatus configured to move inside the cell for selectively positioning the plurality of anodes within the electrolytic cell relative to adjacent cathodes in order to adjust an anode-cathode distance (ACD) and/or an anode-cathode overlap (ACO). Preferably, the anodes are inert or oxygen-evolving electrodes for an eco-friendly or “green” production of a metal, such as aluminum (or aluminium).

Device and method for preparing pure titanium by electrolysis-chlorination-electrolysis

A device and a method for preparing pure titanium by electrolysis-chlorination-electrolysis, wherein the device includes a first electrolytic cell, a second electrolytic cell, a chlorination reactor and guide tubes. The Cl.sub.2 generated at the anode of the first electrolytic cell is introduced into a chlorination reactor containing the TiC.sub.xO.sub.y or TiC.sub.xO.sub.yN.sub.z raw materials via a guide tube, and a chlorination is carried out to generate TiCl.sub.4 gas at a temperature of 200° C.-600° C. The TiCl.sub.4 gas passes through a guide tube into a cathode of the second electrolytic cell, and then an electrolysis is performed to obtain the high-purity titanium in the second electrolytic cell. At the same time, the Cl.sub.2 generated at the anode of the second electrolytic cell is recycled into the chlorination reactor in the first electrolytic cell to continue to participate in the chlorination of TiC.sub.xO.sub.y or TiC.sub.xO.sub.yN.sub.z.

Systems and methods of electrolytic production of aluminum
11078584 · 2021-08-03 · ·

In some embodiments, an exemplary electrolytic cell includes: a cathode structure disposed within an electrolysis cell, wherein the electrolysis cell is configured to produce metal on a surface of the cathode structure, wherein the cathode structure is configured to fit along a floor of the electrolysis cell, wherein the cathode structure has a sloped surface when compared to a generally horizontal plane, and wherein via the sloped surface, the cathode structure is configured to drain a metal product from the sloped surface towards a lower end of the cathode structure.

Systems and methods of electrolytic production of aluminum
11078584 · 2021-08-03 · ·

In some embodiments, an exemplary electrolytic cell includes: a cathode structure disposed within an electrolysis cell, wherein the electrolysis cell is configured to produce metal on a surface of the cathode structure, wherein the cathode structure is configured to fit along a floor of the electrolysis cell, wherein the cathode structure has a sloped surface when compared to a generally horizontal plane, and wherein via the sloped surface, the cathode structure is configured to drain a metal product from the sloped surface towards a lower end of the cathode structure.

Aluminum electrolytic bath having continuous aluminum-frame anode with built-in conductors
11015254 · 2021-05-25 ·

An aluminum electrolytic bath having continuous aluminum-frame anode with built-in conductors, solving the problems of the existing aluminum electrolytic baths, such as poor electrical and thermal conductivity and exhausting capability, high energy consumption, complex operation, poor electrolytic bath stability, large amount of asphalt fumes and the difficulties in collecting the same and in electrolytic fume purification, few variety and poor quality of produced products, and influence on integrity of the anode, includes an aluminum-frame anode and a cathode. The disclosure greatly reduces power consumption and improves current efficiency, the stability and yield of the electrolytic bath.

Systems and methods for purifying aluminum

The application is directed towards methods for purifying an aluminum feedstock material. A method provides: (a) feeding an aluminum feedstock into a cell (b) directing an electric current into an anode through an electrolyte and into a cathode, wherein the anode comprises an elongate vertical anode, and wherein the cathode comprises an elongate vertical cathode, wherein the anode and cathode are configured to extend into the electrolyte zone, such that within the electrolyte zone the anode and cathode are configured with an anode-cathode overlap and an anode-cathode distance; and producing some purified aluminum product from the aluminum feedstock.