Systems and methods for molten media pyrolysis for the conversion of methane into hydrogen and carbon-containing particles are disclosed. The systems and methods include the introduction of seed particles into the molten media to facilitate the growth of larger, more manageable carbon-containing particles. Additionally or alternatively, the systems and methods can include increasing the residence time of carbon-containing particles within the molten media to facilitate the growth of larger carbon-containing particles.

Green hydrogen and solid carbon can be produced by reacting captured methane with a catalyst in a reaction chamber. A liquid base fluid can form a continuous phase within the reaction chamber with a plurality of liquid metal carrier droplets dispersed in the base fluid. The catalyst can be nano-sized particles that can coat the surfaces of the carrier droplets. Agitation can be supplied to the reaction chamber to maintain dispersion of the liquid metal carrier droplets and increase contact of the methane and catalyst particles. The reaction temperature can be less than the temperature required for water electrolysis or steam methane reforming processes. The green hydrogen and solid carbon can be used as a power source for wellsite equipment in the form of fuel cells to generate electricity or power or used to charge batteries.

Green hydrogen and solid carbon can be produced by reacting captured methane with a catalyst in a reaction chamber. A liquid base fluid can form a continuous phase within the reaction chamber with a plurality of liquid metal carrier droplets dispersed in the base fluid. The catalyst can be nano-sized particles that can coat the surfaces of the carrier droplets. Agitation can be supplied to the reaction chamber to maintain dispersion of the liquid metal carrier droplets and increase contact of the methane and catalyst particles. The reaction temperature can be less than the temperature required for water electrolysis or steam methane reforming processes. The green hydrogen and solid carbon can be used as a power source for wellsite equipment in the form of fuel cells to generate electricity or power or used to charge batteries.

The invention includes apparatus and methods for instantiating hydrogen in a nanoporous carbon powder.

The invention includes apparatus and methods for instantiating hydrogen in a nanoporous carbon powder.

The disclosure relates to methods, systems, and apparatus arranged and designed for converting non-methane hydrocarbon gases into multiple product gas streams including a predominately hydrogen gas stream and a predominately methane gas steam. Hydrocarbon gas streams are reformed, cracked, or converted into a synthesis gas stream and methane gas stream by receiving a volume of flare gas or other hydrocarbon liquid or gas feed, where the volume of hydrocarbon feed includes a volume of methane and volume of nonmethane hydrocarbons. The hydrogen contained in the syngas may be separated into a pure hydrogen gas stream. A corresponding gas conversion system can include a super heater to provide a hydrocarbon feed/steam mixture, a heavy hydrocarbon reactor for synthesis gas formation, and a hydrogen separator to recover the hydrogen portion of the synthesis gas.

The disclosure relates to methods, systems, and apparatus arranged and designed for converting non-methane hydrocarbon gases into multiple product gas streams including a predominately hydrogen gas stream and a predominately methane gas steam. Hydrocarbon gas streams are reformed, cracked, or converted into a synthesis gas stream and methane gas stream by receiving a volume of flare gas or other hydrocarbon liquid or gas feed, where the volume of hydrocarbon feed includes a volume of methane and volume of nonmethane hydrocarbons. The hydrogen contained in the syngas may be separated into a pure hydrogen gas stream. A corresponding gas conversion system can include a super heater to provide a hydrocarbon feed/steam mixture, a heavy hydrocarbon reactor for synthesis gas formation, and a hydrogen separator to recover the hydrogen portion of the synthesis gas.

In accordance with the present invention, there is provided a process for producing hydrogen and graphitic carbon from a hydrocarbon gas comprising: contacting at a temperature between 600° C. and 1000° C. the catalyst with the hydrocarbon gas to catalytically convert at least a portion of the hydrocarbon gas to hydrogen and graphitic carbon, wherein the catalyst is a low grade iron oxide.

In accordance with the present invention, there is provided a process for producing hydrogen and graphitic carbon from a hydrocarbon gas comprising: contacting at a temperature between 600° C. and 1000° C. the catalyst with the hydrocarbon gas to catalytically convert at least a portion of the hydrocarbon gas to hydrogen and graphitic carbon, wherein the catalyst is a low grade iron oxide.

This invention pertains to a dehydrogenation catalyst. More particularly, but not exclusively, this invention pertains to dehydrogenation catalysts comprising platinum, platinum silicide and/or platinum phosphide being supported on various metal-oxide supports, which may also be modified metal-oxide supports, for the dehydrogenation of a liquid organic hydrogen carrier.