The present invention relates to a method of manufacturing a hydrogen transport membrane and the composite article itself. More specifically, the invention relates to producing a membrane substrate, wherein the ceramic substrate is coated with a metal oxide slurry, thereby eliminating the need for an activation step prior to plating the ceramic membrane through an electroless plating process. The invention also relates to modifying the pore size and porosity of the substrate by oxidation or reduction of the particles deposited by the metal oxide slurry.

Herein disclosed is a dry reforming reactor comprising a gas inlet near the bottom of the reactor; a gas outlet near the top of the reactor; a fluidized bed comprising a catalyst; and one or more hydrogen membranes comprising palladium (Pd). In some cases, the one or more hydrogen membranes comprises Pd alloy membranes, or Pd supported on ceramics or metals. In some cases, the one or more hydrogen membranes are placed vertically in the reactor as hydrogen membrane tubes hanging from the top of the reactor. In some cases, the hydrogen membranes are configured to selectively collect hydrogen from the tubes via one or more internal manifolds and sent to an external hydrogen collection system.

Herein disclosed is a dry reforming reactor comprising a gas inlet near the bottom of the reactor; a gas outlet near the top of the reactor; a fluidized bed comprising a catalyst; and one or more hydrogen membranes comprising palladium (Pd). In some cases, the one or more hydrogen membranes comprises Pd alloy membranes, or Pd supported on ceramics or metals. In some cases, the one or more hydrogen membranes are placed vertically in the reactor as hydrogen membrane tubes hanging from the top of the reactor. In some cases, the hydrogen membranes are configured to selectively collect hydrogen from the tubes via one or more internal manifolds and sent to an external hydrogen collection system.

Herein disclosed is a method of producing dimethyl ether (DME) comprising introducing one or more feed streams comprising methane and carbon dioxide into a reformer to generate synthesis gas; and converting synthesis gas to DME in one step. In some cases, the reformer comprises a Ni catalyst. In some cases, the reformer is a pressurized fluidized bed dry reforming reactor. In some cases, the reformer comprises a hydrogen membrane. The hydrogen membrane removes hydrogen contained in the synthesis gas and shifts reforming reactions toward completion.

An apparatus includes a porous substrate and a multi-layer membrane. The porous substrate has a pore structure configured to allow diffusion of hydrogen molecules through the porous substrate. The multi-layer membrane is configured to, in response to contacting a hydrogen molecule present in the gas stream, split the hydrogen molecule into at least one of hydrogen atoms or protons. The multi-layer membrane is configured to allow passage of the hydrogen atoms or protons through the multi-layer membrane while blocking passage of compounds that may be present in the gas stream that are larger than hydrogen molecules. The hydrogen atoms or protons, after passing through the multi-layer membrane, combine to reform the hydrogen molecule. The multi-layer membrane includes a first metallic layer, an intermediate layer, and a second metallic layer.

A method for low hydrogen content separation from a natural gas mixture includes the following steps: a) providing a stream having hydrogen; b) transferring the stream having hydrogen of a) as an inlet stream to a first membrane unit for obtaining a retentate and a permeate, wherein the molar fraction of hydrogen in the permeate is higher that the molar fraction of hydrogen in the retentate, c) transferring the retentate to an electrochemical hydrogen compressor (EHC) for further hydrogen separation and purification.

The present invention provides a gas separation system suitable for separating a gas mixture efficiently. A gas separation system of the present invention includes: a first separation membrane that separates a gas mixture into a first permeated gas and a first non-permeated gas; and a second separation membrane that separates the first non-permeated gas into a second permeated gas and a second non-permeated gas. The gas mixture contains a gas A and a gas B different from the gas A. The first separation membrane allows the gas A to preferentially permeate therethrough. The second separation membrane allows the gas B to preferentially permeate therethrough. A membrane area of the first separation membrane is smaller than a membrane area of the second separation membrane. The gas separation system recovers each of the second permeated gas and the second non-permeated gas.

There is described a method of producing hydrogen and nitrogen using a feedstock gas reactor. Reaction of feedstock and combustion gases in the reactor produces hydrogen and nitrogen through pyrolysis of the feedstock gas. Parameters of the process may be adjusted to control the ratio of hydrogen to nitrogen that is produced such that it may be suitable, for example, for the synthesis of ammonia.

The present invention relates to a plant for performing a method for hydrogen production or for performing a method of hydrogen and/or carbon dioxide production from syngas. The method comprises the steps of: (i) providing a gas stream comprising hydrogen and carbon monoxide, (ii) separating at least part of hydrogen from the stream yielding a hydrogen-depleted stream, (iii) subjecting the hydrogen-depleted stream to a water-gas shift reaction, and (iv) separating hydrogen from the stream resulting from step (iii).

The present invention relates to a hydrogen separation membrane and to a method for manufacturing same, which is provided for restraining the diffusion of and for imparting excellent bonding characteristics between a porous support and a palladium-based metal separation membrane. The hydrogen separation membrane according to the present invention comprises: a porous support of a metal material or a ceramic material; a buffer layer formed as a plurality of columns by using a ceramic material on the porous support; and a palladium-based metal separation membrane formed on the buffer layer for separating hydrogen. In said case, the buffer layer includes an oxide-based ceramic material of either MO.sub.y (M is Ti, Zr), wherein which the composition of oxygen is 1<y<2, or Al.sub.2O.sub.z, wherein which the composition of oxygen is 2<z<3, and may be formed as a plurality of layers.