C01B2203/0216

PRODUCTION OF SYNGAS USING RECYCLED CO2 VIA COMBINED DRY AND STEAM REFORMING OF METHANE
20220212924 · 2022-07-07 ·

A process wherein CO.sub.2, methane, and steam react at high temperatures, for instance approximately 1600° C., to form a synthetic gas or syngas. This syngas can then be used in a methanol production plant. The carbon dioxide used to produce the syngas may also comprise recovered emissions from the production of methanol or urea, such that CO.sub.2 is recycled. The rich syngas is produced by the bi-reforming of methane, featuring a combination of dry reforming of methane and steam reforming of methane, via the reaction CO.sub.2+3CH.sub.4+2H.sub.2O.fwdarw.4CO+8H.sub.2, such that the H.sub.2:CO ratio is 2. A plasma reactor may be provided for the reaction. Excess heat from the syngas may be used for heating the water that is used as steam for the reaction.

BLACK POWDER CATALYST FOR HYDROGEN PRODUCTION VIA BI-REFORMING

A bi-reforming catalyst that includes treated black powder (primarily hematite), and a method of treating black powder (e.g., from a natural gas pipeline) to give the treated black powder. A bi-reformer having the treated black powder as reforming catalyst, and a method of producing syngas with the bi-reformer.

SYSTEM AND METHOD FOR WATER-BASED CHEMICAL-LOOPING HYDROGEN GENERATION
20220259043 · 2022-08-18 ·

The present application provides a system and a method for water-based chemical-looping hydrogen generation. The method for water-based chemical-looping hydrogen generation comprises a water-based reduction process of oxygen carrier and a water-based oxidation process of oxygen carrier, wherein in the water-based reduction process of oxygen carrier, an oxygen carrier is reduced with a hydrocarbon fuel in the presence of a steam to produce a hydrogen gas as well as a reduced oxygen carrier and a carbon dioxide; and in the water-based oxidation process of oxygen carrier, the reduced oxygen carrier is oxidized with the steam to produce the hydrogen gas, while the reduced oxygen carrier is oxidized to its original state, thereby forming a chemical-looping. The present application can reduce the energy consumption while improving the efficiency of the hydrogen generation, enabling a zero energy consumption separation of carbon dioxide in the hydrogen generation process.

SYSTEM AND METHOD FOR CARBON DIOXIDE REACTOR CONTROL

A system optionally including a carbon oxide reactor. A method for carbon oxide reactor control, optionally including selecting carbon oxide reactor aspects based on a desired output composition, running a carbon oxide reactor under controlled process conditions to produce a desired output composition, and/or altering the process conditions to alter the output composition.

USE OF RENEWABLE ENERGY IN THE PRODUCTION OF CHEMICALS

A chemical synthesis plant comprising: one or more reactors configured for producing, from one or more reactants, a process stream comprising at least one chemical product; a feed preparation system configured to prepare one or more feed streams comprising one or more of the one or more reactants for introduction into the one or more reactors; and/or a product purification system configured to separate the at least one chemical product from reaction byproducts, unreacted reactants, or a combination thereof within the process stream, wherein the chemical synthesis plant is configured such that a majority of the net energy needed for heating, cooling, compressing, or a combination thereof utilized via the one or more reactors, the feed preparation system, the product purification system, or a combination thereof is provided from a noncarbon based energy source, from a renewable energy source, and/or from electricity.

USE OF RENEWABLE ENERGY IN OLEFIN SYNTHESIS

An olefin synthesis plant comprising: a feed pretreatment section configured to pretreat a feed stream; a pyrolysis section comprising one or more pyrolysis reactors configured to crack hydrocarbons in the feed stream in the presence of a diluent to produce a cracked gas stream; a primary fractionation and compression section configured to provide heat recovery from and quenching of the cracked gas stream; remove a component from the cracked gas stream; and compress the cracked gas stream, thus providing a compressed cracked gas stream; and/or a product separation section configured to separate a product olefin stream from the compressed cracked gas stream, wherein the olefin synthesis plant is configured such that, relative to a conventional olefin synthesis plant, more of the energy and/or the net energy required by the olefin synthesis plant and/or one or more sections thereof, is provided by a non-carbon based and/or renewable energy source and/or electricity.

USE OF INTERMITTENT ENERGY IN THE PRODUCTION OF CHEMICALS

A chemical synthesis plant comprising: one or more reactors configured for producing, from one or more reactants, a process stream comprising at least one chemical product; a feed preparation system configured to prepare one or more feed streams comprising one or more of the one or more reactants for introduction into the reactor; and/or a product purification system configured to separate the at least one chemical product from reaction byproducts, unreacted reactants, or a combination thereof within the process stream, wherein the chemical synthesis plant is configured such that a majority (e.g., greater than 50, 60, 70, 80, 90, or 100%) of the net energy needed for heating, cooling, compressing, or a combination thereof utilized via the one or more reactors, the feed preparation system, the product purification system, or a combination thereof is provided from an intermittent energy source (IES).

USE OF RENEWABLE ENERGY IN AMMONIA SYNTHESIS

An ammonia synthesis plant comprising: a feed pretreating section operable to pretreat a feed stream; a syngas generation section operable to reform the feed stream to produce a reformer product stream; a shift conversion section operable to subject the reformer product stream to the water gas shift reaction, to produce a shifted gas stream comprising more hydrogen than the reformer gas stream; a purification section operable to remove at least one component from the shifted gas stream, and provide an ammonia synthesis feed stream; and/or an ammonia synthesis section operable to produce ammonia from the ammonia synthesis feed stream, wherein the ammonia synthesis plant is configured such that, relative to a conventional ammonia synthesis plant, more of the energy required by the ammonia synthesis plant or one or more sections thereof is provided by a non-carbon based energy source, a renewable energy source, and/or electricity.

PROCESS AND PLANT FOR PRODUCING HYDROGEN BY STEAM REFORMING AND HIGH-TEMPERATURE ELECTROLYSIS
20220081290 · 2022-03-17 ·

The invention relates to a process and a plant for producing hydrogen by steam reforming and high-temperature electrolysis. Steam reforming produces a synthesis gas from a carbon-containing starting material and steam. Process heat generated in the context of the steam reforming is utilized for producing steam from water. Thus-produced steam is utilized as reactant for producing an electrolysis product in a high-temperature electrolysis step, wherein the electrolysis product includes at least hydrogen and oxygen. Hydrogen is separated from the synthesis gas produced by steam reforming and from the electrolysis product produced by high-temperature electrolysis.

Methods and apparatus for synthesizing compounds by a low temperature plasma dual-electric field aided gas phase reaction
11148116 · 2021-10-19 · ·

Method and apparatus for synthesizing compounds by a low temperature plasma dual-electric field aided gas phase reaction are provided. The method utilizes two different electrode corona discharge fields in a plasma aided reactor to form a plasma dual-electric field, using electric energy to convert gas into gas molecules, atoms, ions and/or free radicals, and then reforming and reducing to obtain organic compounds such as aliphatic hydrocarbons, higher carbon ethers, higher carbon alcohols, higher carbon esters, lower carbon alcohols, and the like; also inorganic compounds such as N.sub.2, O.sub.2, H.sub.2SO.sub.4, NH.sub.3, and the like. The apparatus includes a reactor having a plasma region of two different corona discharge fields, wherein an alternating current corona discharge field or a positive corona discharge field is set in the first electric field, and a negative corona discharge field is set in the second electric field.