A process for producing ammonia and a derivative of ammonia from a natural gas feed comprising conversion of natural gas into a make-up synthesis gas; synthesis of ammonia; use of said ammonia to produce said derivative of ammonia, wherein a portion of the natural gas feed is used to fuel a gas turbine; power produced by said gas turbine is transferred to at least one power user of the process, such as a compressor; heat is recovered from exhaust gas of said gas turbine, and at least part of said heat is recovered as low-grade heat available at a temperature not greater than 200 C., to provide process heating to at least one thermal user of the process, such as CO.sub.2 removal unit or absorption chiller; a corresponding plant and method of modernization are also disclosed.

A method and reactor for performing exothermic reactions with parallel operated catalyst modules arranged in stacked order within a pressure shell and adapted to axial flow of process gas through one or more catalyst layers and at least one catalyst layer cooled by an intrabed heat exchanger.

Oxycombustion systems and oxycombustion methods include thermally integrated ammonia synthesis. The oxycombustion systems may include an air separation unit that separates air into an oxygen stream and a nitrogen stream. An ammonia synthesis unit synthesizes ammonia from a hydrogen feed and the nitrogen stream to form a crude ammonia stream. An ammonia separation unit condenses the crude ammonia stream and separates the ammonia from any unreacted nitrogen and hydrogen to form a purified ammonia stream. An oxycombustion reactor combusts a fuel from a fuel feed stream in the presence of the oxygen stream from the air separation unit to generate hot water or steam. At least one thermal integration may be present in the oxycombustion systems and may be chosen from a reactor thermal linkage of the ammonia synthesis unit with the oxycombustion reactor, a separator thermal linkage of the air separation unit with the ammonia separation unit, or both.

A chemical reactor that combines a pressure vessel, heat exchanger, heater, and catalyst holder into a single device is disclosed. The chemical reactor described herein reduces the cost of the reactor and reduces its parasitic heat losses. The disclosed chemical reactor is suitable for use in ammonia (NH.sub.3) synthesis.

The present disclosure relates to systems and methods of making ammonia using stable ammonia absorbents. The system and method for producing ammonia, comprises a reactor comprising a catalyst that converts at least a portion of nitrogen feed gas and at least a portion of hydrogen feed gas to ammonia (NH3) forming a reaction mixture comprising the ammonia, unreacted nitrogen, and unreacted hydrogen. An absorber configured to selectively absorb ammonia from the reaction mixture at a temperature of about 180 deg. C. to 330 deg. C. and a pressure of about 1-20 bar, the absorber comprising a solid absorbent. Preferably the solid absorbent is at least one metal halide and a solid support. The unabsorbed ammonium, the unreacted nitrogen, and unreacted hydrogen gas are recycled to the reactor.

Provided is a novel production system that does not involve, or can minimize, the transport of liquid ammonia in the production of an organic compound or the production of a microorganism by microbial fermentation. A production system for an organic compound or a microorganism includes: an ammonia synthesis apparatus in which an ammonia-containing gas is synthesized by reaction of a source gas containing hydrogen and nitrogen in the presence of a supported ruthenium catalyst; and a culture apparatus that cultures a microorganism having organic compound productivity using ammonia originating from the ammonia-containing gas obtained by using the ammonia synthesis apparatus.

Embodiments of the disclosure provide an apparatus and process for producing ammonia. The apparatus includes a reactor having (i) an inlet to receive an inlet gas comprising nitrogen and hydrogen, (ii) a catalyst and an absorbent disposed within an internal volume of the reactor, the catalyst configured to convert the nitrogen and hydrogen to a reaction mixture including ammonia, unreacted nitrogen, and unreacted hydrogen, the absorbent configured to selectively absorb a portion of the ammonia in the reactor during formation of the reaction mixture, and (iii) an outlet to discharge the reaction mixture from the reactor.

A process for the synthesis of ammonia from a make-up gas containing hydrogen and nitrogen, comprising at least two steps for the synthesis of ammonia, wherein: said reactive steps are performed in series and each of said reactive steps provides an ammonia-containing product gas; the second and any subsequent reactive step receives, as a feed stream, at least a portion of the product gas of the previous reactive step; an intermediate adsorptive step of ammonia is performed between consecutive reactive steps, so that the product gas of each step is depleted of ammonia prior to the subsequent reactive step of said series.

The present invention is directed to the removal of ammonia from an ammonia reactor product stream. Systems and methods of the present invention enable ammonia to be synthesized and removed using a broader range of process conditions than are possible with current industrial practices. In particular, the systems and methods enable the use of higher temperatures, lower pressures, and higher reactant flows.

Process for the synthesis of ammonia comprising the steps of reforming of a hydrocarbon feedstock into a raw product gas, purification of said raw product gas obtaining a make-up synthesis gas, conversion of said synthesis gas into ammonia; said purification includes shift conversion of carbon monoxide into carbon dioxide and the reforming process requires a heat input which is at least partially recovered from at least one of said step of shift conversion, which is carried out with a peak temperature of at least 450 C., and said step of conversion into ammonia.