A system for controlling an ambient microgravity environment of a system for drawing optical fiber including a filter arranged to cleanse an environment from contaminants, a molecular sieve arranged in a series of at least one of meshes and baffles to dehumidify the environment, at least one of a pump and a fan to draw an environmental gas through the filter, through the molecular sieve and back in to an ambient environment and a housing in which the filter, molecular sieve and at least one of pump and fan reside.

An optical fiber draw system and method of coating an optical fiber. The system includes a furnace for heating an optical fiber preform, a draw assembly for drawing the optical fiber at a draw speed greater than 50 meters per second, a first coating applicator for applying a first coating onto the fiber, and a first curing assembly comprising a first plurality of light sources comprising light-emitting diodes for partially curing the first coating. The optical fiber draw system also includes a second coating applicator for applying a second coating onto the fiber on top of the first coating, and a second curing system comprising a second plurality of light sources for curing the second coating, wherein the first coating is further cured in the range of 15-50 percent after leaving the first curing assembly.

A preform material including a starter tip to facilitate an initial fiber draw from the preform within a furnace, wherein the tip comprises a vacuum-sealed tip to receive a plastic grip which attached to an end of a preform.

A drawing system for polygonal optical fiber is provided, comprising: a clamping moving device, a furnace, a protective layer coating device, at least a protective layer drying system, and a fiber take-up device, all arranged from top to bottom; the clamping moving device clamping a polygonal preform rod and slowly moving the preform rod into the furnace; a polygonal optical fiber extracted from bottom of the furnace passing sequentially through the protective layer coating device, the protective layer drying system, and finally the fiber take-up device controlling drawing speed of the polygonal optical fiber, characterized in that: at least two optical fiber micrometers being disposed between the furnace and the protective layer coating device, and the two optical fiber micrometer respectively measuring two outer diameters of different sizes of the polygonal optical fiber; the fiber take-up device adjusting the drawing speed according to measurement results of the optical fiber micrometers.

A method of manufacturing an optical fiber of the invention includes: preparing one or more direction changers; drawing the bare optical fiber from an optical fiber preform; providing a coated layer on a periphery of the bare optical fiber; obtaining an optical fiber by curing the coated layer; changing the direction of the bare optical fiber at the position between the bare-optical-fiber formation position and the coated-layer provision position; detecting the position of the bare optical fiber in at least one of the direction changers; and adjusting the introduction flow rate of the fluid into the direction changer based on positional information obtained by the detection.

A method is disclosed of making a coated optical fiber. The method may involve drawing a preform through a furnace to create a fiber having a desired diameter and cross sectional shape. The fiber is then drawn through a slurry, wherein the slurry includes elements including at least one of metallic elements, alloy elements or dielectric elements, and the slurry wets an outer surface of the fiber. As the fiber is drawn through the slurry, it is then drawn through a forming die to impart a wet coating having a desired thickness on an outer surface of the fiber. The wet fiber is then drawn through an oven or ovens configured to heat the wet coating sufficiently to produce a consolidated surface coating on the fiber as the fiber exits the oven or ovens.

An optical fiber drawing furnace heating element includes a heat generator including: a tubular resistance heating element in which at least a part of an optical fiber preform is disposed in a through-hole; a first portion extending, from a first end portion, over a predetermined section along a longitudinal direction; and a second portion disposed closer to a second end portion than the first portion. The second portion has a wall thickness on a side of the first end portion being equal to or larger than a wall thickness of the first portion. The wall thickness of the second portion increases toward a side of the second end portion from the side of the first end portion.

An optical fiber manufacturing method includes: coating an outer periphery of a bare optical fiber with a resin before curing by a coating device; and curing the resin with a coating curing device. The following equations are satisfied: tsin >T1 tan and =tan.sup.1 (d/L), where T1 is a tension in the upstream of the coating device, t is the shear force applied to the bare optical fiber by the resin, d is the design maximum value of a deviation amount of an entry position of the bare optical fiber into the resin in the coating device with respect to the center axis of the die hole of the coating device, and L is the contact length between the resin and the bare optical fiber in the coating device along the center axis.

An optical fiber includes an outer diameter less than 220 m, a glass fiber that includes a glass core and a glass cladding, a primary coating, and a secondary coating. The glass cladding surrounds and is in direct contact with the glass core. The primary coating surrounds and is in direct contact with the glass fiber. The primary coating can have a Young's modulus less than 0.5 MPa and a thickness less than 30.0 m. The secondary coating surrounds and is in direct contact with the primary coating. The secondary coating can have a thickness less than 27.5 m. A pullout force of the optical fiber can be less than a predetermined threshold when in an as-drawn state. The pullout force may increase by less than a factor of 2.0 upon aging the primary and secondary coatings on the glass fiber for at least 60 days.

A method for elongating a glass preform for an optical fiber is provided for producing a glass rod having a smaller diameter by elongating the glass preform having a large diameter, the method including: when the glass preform having a tapered transparent glass portion at one end of a straight body of the glass preform and a tapered portion including an opaque glass portion at another end is elongated, prior to the elongating, cutting a part of the tapered portion including the opaque glass portion, wherein a cut surface of the part is a lower end of the glass preform; and welding the cut surface of the tapered portion to a pulling dummy connected to a pulling mechanism in a elongating apparatus, wherein the cut surface is circular and has an outer diameter ranging from 135 mm to 160 mm.