An optical fiber manufacturing apparatus includes a heating furnace configured to heat and melt an optical fiber preform; a pulling mechanism configured to adjust an outer diameter of a glass optical fiber by drawing out the glass optical fiber from the optical fiber preform melted through the heating by the heating furnace, and to draw the glass optical fiber that has been adjusted in outer diameter; a coating mechanism configured to apply a predetermined resin on an outer circumference of the glass optical fiber that has been adjusted in outer diameter; and a transport mechanism configured to returnably retract the coating mechanism from a passage route of the glass optical fiber.

A method of processing an optical fiber includes drawing the optical fiber from a heated glass source, reheating the optical fiber, and cooling the optical fiber under vacuum at a cooling rate less than the cooling rate of the optical fiber in air at 25 C. and 1 atm. Cooling the optical fiber under vacuum is conducted after reheating the optical fiber. Cooling the optical fiber under vacuum reduces the rate of heat transfer from the optical fiber, which may enable further relaxation of the glass and reduction in the fictive temperature of the optical fiber. A system for processing an optical fiber includes a furnace containing a fiber preform, a first positioner, a reheating device, and a treatment device downstream of the reheating device, the treatment device operable to cool the optical fiber under vacuum to reduce the rate of heat transfer from the optical fiber.

A method of making optical fibers that includes controlled cooling to produce fibers having a low concentration of non-bridging oxygen defects and low sensitivity to hydrogen. The method may include heating a fiber preform above its softening point, drawing a fiber from the heated preform and passing the fiber through two treatment stages. The fiber may enter the first treatment stage at a temperature between 1500 C. and 1700 C., may exit the first treatment stage at a temperature between 1200 C. and 1400 C., and may experience a cooling rate less than 5000 C./s in the first treatment stage. The fiber may enter the second treatment stage downstream from the first treatment stage at a temperature between 1200 C. and 1400 C., may exit the second treatment stage at a temperature between 1000 C. and 1150 C., and may experience a cooling rate between 5000 C./s and 12,000 C./s in the second treatment stage. The method may also include redirecting the fiber with a fluid bearing device or an air-turn device.

A method of winding an optical fiber includes winding the optical fiber using a bobbin that includes: a body portion having two end portions; and a pair of flanges, respectively disposed at the end portions in an axial direction of the body portion. An inner surface of each of the flanges is inclined toward an outer side in the axial direction and toward a radial outer side. The method further includes guiding the optical fiber to the bobbin using a final pulley. The bobbin and the final pulley reciprocate relative to each other in the axial direction at a traverse speed V (mm/sec) such that 0.0050 (rad)0.1000, where is a delay angle, =arctan (V/L), and L (mm) is a distance from a winding position of the optical fiber at the bobbin to the final pulley in a radial direction.

The fabrication of sleeveless canes utilizes a preform with an array of glass canes in the preform. At least one tube-sleeve encircles the array of glass canes and is secured to the array of glass canes. The array of glass canes is moved into a furnace wherein the array of glass canes is heated. The furnace is maintained at a furnace temperature within the range of 2000 C. to 1700 C. and the array of glass canes is drawn from the furnace. The drawing of the array of glass canes both scales down the glass canes and elongates the glass canes. Maintaining the furnace at a furnace temperature within the range of 2000 C. to 1700 C. assures that the array of glass canes and the glass canes maintain their original shape.

A fiber draw furnace includes a heated section configured to contain and heat a glass source from which an optical fiber is drawn. A lower extended muffle having a first end and a second end. A gas screen is coupled to the second end of the lower extended muffle configured to allow a gas to flow into the lower extended muffle. A reclaim cylinder is coupled to the lower extended muffle including an outer housing defining a reclaim chamber. A plurality of reclaim ports are tangentially coupled to the outer housing and an inner housing is positioned within the outer housing.

An optical fiber with low attenuation is provided. The fiber is produced under conditions that reduce fictive temperature. Processing includes maintaining the fiber at temperatures at or near the glass transition temperature (T.sub.g) for an extended period of time. For silica-based fibers, the preferred temperatures are temperatures between 1000 C. and 1700 C. The extended residence times are achieved in a continuous fiber manufacturing process by increasing the path length of the fiber through a processing region maintained at temperatures between 1000 C. and 1700 C. The increased path length is achieved by including one or more fluid bearing devices in the processing region. The extended residence time in the processing region allows the structure of the glass fiber to relax more completely and to more closely approach the equilibrium state. The more relaxed glass structure leads to a lower fictive temperature and provides fibers with lower attenuation.

A cooling device system for cooling optical fiber includes a plurality of bodies (202), each body having a top surface (210) and an opposing bottom surface (212); an opening (204) within each of the plurality of bodies extending from the top surface through the body to the bottom surface, wherein the opening is configured to pass an optical fiber (10) through the body; and one or more air outlets (208) within the body configured to direct air to contact the optical fiber as it passes through the opening, wherein the air flowing out of the one or more openings has an average velocity of about 20 m/s to about 350 m/s.

A fiber draw furnace includes a heated section configured to contain and heat a glass source from which an optical fiber is drawn. A lower extended muffle having a first end and a second end. A gas screen is coupled to the second end of the lower extended muffle configured to allow a gas to flow into the lower extended muffle. A reclaim cylinder is coupled to the lower extended muffle including an outer housing defining a reclaim chamber. A plurality of reclaim ports are tangentially coupled to the outer housing and an inner housing is positioned within the outer housing.

An apparatus for tensioning and threading an optical fiber includes a first roller, a second roller, a belt that wraps around the first and second rollers, and a third roller. The belt may be in direct physical contact with the first and second rollers. The third roller may be movable between an engaged and a disengaged configuration relative to the belt. Alternatively, the first roller, second roller, and belt may be movable between the engaged and the disengaged configuration relative to the third roller. Actuation from the disengaged to the engaged configuration captures an optical fiber between the third roller and the belt.