C04B18/26

IMPROVED FIBER CEMENT PRODUCTS AND METHODS FOR THE PRODUCTION THEREOF
20220332643 · 2022-10-20 ·

The present invention relates to fiber cement products comprising an inner core material, which inner core material is covered by at least one outer surface layer, characterized in that: —said inner core material has a density of between about 0.4 and about 0.9 g/cm.sup.3 inclusive, and at least comprises cement and between 1 wt % and 70 wt % (with respect to the total dry weight of said inner core material) of a lightweight filler, and—said at least one outer surface layer has a density of between about 0.9 and about 1.4 g/cm.sup.3 inclusive, and at least comprises fibers and cement.

IMPROVED FIBER CEMENT PRODUCTS AND METHODS FOR THE PRODUCTION THEREOF
20220332643 · 2022-10-20 ·

The present invention relates to fiber cement products comprising an inner core material, which inner core material is covered by at least one outer surface layer, characterized in that: —said inner core material has a density of between about 0.4 and about 0.9 g/cm.sup.3 inclusive, and at least comprises cement and between 1 wt % and 70 wt % (with respect to the total dry weight of said inner core material) of a lightweight filler, and—said at least one outer surface layer has a density of between about 0.9 and about 1.4 g/cm.sup.3 inclusive, and at least comprises fibers and cement.

CARBONATED COMPOSITE

The invention relates to a process for producing a composite comprising: a. providing a particulate material, wherein the particulate material comprises minerals having a content of at least 30% m/m of calcium, magnesium, aluminium, silicon, potassium or iron, or a combination of two or more thereof. b. providing an aggregate, c. providing a primary additive, wherein the primary additive comprises a sugar or derivative thereof, a polyol or derivative thereof, an organic acid, an organic acid salt or an inorganic acid, or any combination of two or more thereof, d. mixing the particulate material, the aggregate and the primary additive with water to form a mixture, and e. carbonating the mixture in the presence of carbon dioxide, wherein the concentration of carbon dioxide is greater than about 2 vol %.

CARBONATED COMPOSITE

The invention relates to a process for producing a composite comprising: a. providing a particulate material, wherein the particulate material comprises minerals having a content of at least 30% m/m of calcium, magnesium, aluminium, silicon, potassium or iron, or a combination of two or more thereof. b. providing an aggregate, c. providing a primary additive, wherein the primary additive comprises a sugar or derivative thereof, a polyol or derivative thereof, an organic acid, an organic acid salt or an inorganic acid, or any combination of two or more thereof, d. mixing the particulate material, the aggregate and the primary additive with water to form a mixture, and e. carbonating the mixture in the presence of carbon dioxide, wherein the concentration of carbon dioxide is greater than about 2 vol %.

Methods for the manufacture of colorfast masonry

The invention is directed to compositions and methods for the manufacture of pigmented solids structures for which can be used for construction and/or decoration. Manufacturing comprises fixing one or more pigments to an aggregate material such as crushed rock, stone or sand. The pigmented aggregate is incubated with urease or urease producing microorganisms, an amount of a nitrogen source such as urea, and an amount of calcium source such as calcium chloride forming calcite bridges between particles of aggregate. The resulting solid has a hardness and colorfastness for most any construction material. Using selected aggregate and pigment, the process also provides for the manufacture of simulated-stone materials such as clay or granite bricks or blocks, marble counter-tops, and more. The invention is also directed to composition containing microorganisms and pigment as kits that can be added to most any aggregate materials.

Methods for the manufacture of colorfast masonry

The invention is directed to compositions and methods for the manufacture of pigmented solids structures for which can be used for construction and/or decoration. Manufacturing comprises fixing one or more pigments to an aggregate material such as crushed rock, stone or sand. The pigmented aggregate is incubated with urease or urease producing microorganisms, an amount of a nitrogen source such as urea, and an amount of calcium source such as calcium chloride forming calcite bridges between particles of aggregate. The resulting solid has a hardness and colorfastness for most any construction material. Using selected aggregate and pigment, the process also provides for the manufacture of simulated-stone materials such as clay or granite bricks or blocks, marble counter-tops, and more. The invention is also directed to composition containing microorganisms and pigment as kits that can be added to most any aggregate materials.

COMPOSITIONS AND METHODS FOR PROVIDING INCREASED STRENGTH IN CEILING, FLOORING, AND BUILDING PRODUCTS
20230060416 · 2023-03-02 ·

A composition for addition to a ceiling tile, flooring product, or other construction product may include microfibrillated cellulose and optionally an inorganic particulate material. The ceiling tile, flooring product, or other construction product may further include perlite, mineral wool, wood pulp, starch and other additives, where the wood pulp and other inorganic particulate materials are bonded to the microfibrillated cellulose. Methods of manufacturing the compound are also disclosed.

COMPOSITIONS AND METHODS FOR PROVIDING INCREASED STRENGTH IN CEILING, FLOORING, AND BUILDING PRODUCTS
20230060416 · 2023-03-02 ·

A composition for addition to a ceiling tile, flooring product, or other construction product may include microfibrillated cellulose and optionally an inorganic particulate material. The ceiling tile, flooring product, or other construction product may further include perlite, mineral wool, wood pulp, starch and other additives, where the wood pulp and other inorganic particulate materials are bonded to the microfibrillated cellulose. Methods of manufacturing the compound are also disclosed.

HIGH-STRENGTH CONCRETE AND PREPARATION METHOD THEREOF

The present disclosure relates to a high-strength concrete and a preparation method thereof. The high-strength concrete includes lignin, recycled fine powder, cement, water, sand, gravels and a water reducing agent. The recycled fine powder is recycled fine powder of discarded concrete, and is prepared by separating solid waste of discarded buildings, then performing impurity removal and crushing processing, and grinding same by a ball mill into dust with a particle size of less than 0.16 mm. The lignin is discarded wood lignin, which is prepared by crushing the wood, stirring and extracting a sodium hydroxide aqueous solution with a mass concentration of 5% for 1 to 2 hours at the temperature of 80 DEG C. to obtain a black lignin alkali solution, adding a hydrochloric acid solution with a mass concentration of 30% into the alkali solution for stirring, and making the pH reduced to 7.0 for standing and layering.

HIGH-STRENGTH CONCRETE AND PREPARATION METHOD THEREOF

The present disclosure relates to a high-strength concrete and a preparation method thereof. The high-strength concrete includes lignin, recycled fine powder, cement, water, sand, gravels and a water reducing agent. The recycled fine powder is recycled fine powder of discarded concrete, and is prepared by separating solid waste of discarded buildings, then performing impurity removal and crushing processing, and grinding same by a ball mill into dust with a particle size of less than 0.16 mm. The lignin is discarded wood lignin, which is prepared by crushing the wood, stirring and extracting a sodium hydroxide aqueous solution with a mass concentration of 5% for 1 to 2 hours at the temperature of 80 DEG C. to obtain a black lignin alkali solution, adding a hydrochloric acid solution with a mass concentration of 30% into the alkali solution for stirring, and making the pH reduced to 7.0 for standing and layering.