C04B35/195

Continuous Additive Manufacturing Method for Making Ceramic Articles, and Ceramic Articles

The present disclosure provides a method of making a ceramic article. The method includes (a) obtaining a photopolymerizable slurry or sol including a plurality of ceramic particles distributed in the photopolymerizable slurry or sol and (b) selectively polymerizing the photopolymerizable slurry or sol using actinic radiation and continuous movement of a build substrate through the photopolymerizable slurry or sol to form a gelled article. The method also includes (c) extracting solvent from the gelled article to form an aerogel article or a xerogel article; (d) heat treating the aerogel article or the xerogel article to form a porous ceramic article; and (e) sintering the porous ceramic article to form a sintered ceramic article. The sintered ceramic article exhibits a particular density. Further, additive manufactured ceramic articles are provided that exhibit a particular density, opacity, or both. Preferably, all cross-sectional portions of an interior of the ceramic article having selected dimensions are free of a frequency analysis signal maxima larger than a background signal.

Pillar-shaped honeycomb structure and method for manufacturing same

A pillar-shaped honeycomb structure including an outer peripheral side wall, a plurality of first cells provided on an inner peripheral side of the outer peripheral side wall, the first cells extending from a first end surface to a second end surface, each opening on the first end surface and having a sealing portion with an average void ratio of 4% or less on the second end surface, and a plurality of second cells provided on the inner peripheral side of the outer peripheral side wall, the second cells extending from the first end surface to the second end surface, each having a sealing portion with an average void ratio of 4% or less on the first end surface and opening on the second end surface, the first cells and the second cells being alternately arranged adjacent to each other with a partition wall interposed therebetween.

Pillar-shaped honeycomb structure and method for manufacturing same

A pillar-shaped honeycomb structure including an outer peripheral side wall, a plurality of first cells provided on an inner peripheral side of the outer peripheral side wall, the first cells extending from a first end surface to a second end surface, each opening on the first end surface and having a sealing portion with an average void ratio of 4% or less on the second end surface, and a plurality of second cells provided on the inner peripheral side of the outer peripheral side wall, the second cells extending from the first end surface to the second end surface, each having a sealing portion with an average void ratio of 4% or less on the first end surface and opening on the second end surface, the first cells and the second cells being alternately arranged adjacent to each other with a partition wall interposed therebetween.

COATING COMPOSITION FOR THE FOUNDRY INDUSTRY, CONTAINING PARTICULATE, AMORPHOUS SILICON DIOXIDE AND ACID

A coating composition is described, for use in the foundry, in particular comprising particulate, amorphous silicon dioxide (SiO.sub.2) and an aqueous phase having a pH of at most 5, and also coated, waterglass-bound foundry molding elements, especially coated, waterglass-bound foundry molds and foundry cores, which each comprise a coating composition of the invention. Further described is the use of a coating composition of the invention for producing a coating on a waterglass-bound foundry molding element and a method for producing a waterglass-bound foundry molding element (mold or core) coated with a water-containing refractory coating. Likewise specified is a kit whose contents include a coating composition of the invention.

COATING COMPOSITION FOR THE FOUNDRY INDUSTRY, CONTAINING PARTICULATE, AMORPHOUS SILICON DIOXIDE AND ACID

A coating composition is described, for use in the foundry, in particular comprising particulate, amorphous silicon dioxide (SiO.sub.2) and an aqueous phase having a pH of at most 5, and also coated, waterglass-bound foundry molding elements, especially coated, waterglass-bound foundry molds and foundry cores, which each comprise a coating composition of the invention. Further described is the use of a coating composition of the invention for producing a coating on a waterglass-bound foundry molding element and a method for producing a waterglass-bound foundry molding element (mold or core) coated with a water-containing refractory coating. Likewise specified is a kit whose contents include a coating composition of the invention.

Filter element for a particulate filter, exhaust gas particulate filter, process for manufacturing a filter element, and use of a coating material
11591942 · 2023-02-28 · ·

A filter element for a particle filter having a porous filter body made of a ceramic material and including a plurality of flow channels extending fluidically in parallel. The filter body is provided at least in a part of the flow channels with a coating made of a coating material, which is different from the ceramic material and is made up of orthorhombic crystals. A particle filter, a method for producing a filter element, and the use of a coating material for coating a filter element is also provided.

Filter element for a particulate filter, exhaust gas particulate filter, process for manufacturing a filter element, and use of a coating material
11591942 · 2023-02-28 · ·

A filter element for a particle filter having a porous filter body made of a ceramic material and including a plurality of flow channels extending fluidically in parallel. The filter body is provided at least in a part of the flow channels with a coating made of a coating material, which is different from the ceramic material and is made up of orthorhombic crystals. A particle filter, a method for producing a filter element, and the use of a coating material for coating a filter element is also provided.

Green ceramic mixtures comprising a stabilized emulsion and methods for forming a ceramic body
11505499 · 2022-11-22 · ·

Green ceramic mixtures include at least one inorganic component, at least one organic binder, and a stable emulsion including at least one lubricant, at least one aqueous solvent, and at least one emulsifier. Methods for forming ceramic bodies include forming a green ceramic mixture including a stable emulsion and extruding the green ceramic mixture. The methods and green ceramic mixtures can be used to produce green and fired ceramic bodies.

Green ceramic mixtures comprising a stabilized emulsion and methods for forming a ceramic body
11505499 · 2022-11-22 · ·

Green ceramic mixtures include at least one inorganic component, at least one organic binder, and a stable emulsion including at least one lubricant, at least one aqueous solvent, and at least one emulsifier. Methods for forming ceramic bodies include forming a green ceramic mixture including a stable emulsion and extruding the green ceramic mixture. The methods and green ceramic mixtures can be used to produce green and fired ceramic bodies.

Green ceramic mixtures comprising a stabilized emulsion and methods for forming a ceramic body
11505499 · 2022-11-22 · ·

Green ceramic mixtures include at least one inorganic component, at least one organic binder, and a stable emulsion including at least one lubricant, at least one aqueous solvent, and at least one emulsifier. Methods for forming ceramic bodies include forming a green ceramic mixture including a stable emulsion and extruding the green ceramic mixture. The methods and green ceramic mixtures can be used to produce green and fired ceramic bodies.