Patent classifications
C04B35/491
HIGH TEMPERATURE SINTERING SYSTEMS AND METHODS
Disclosed are fast high-temperature sintering systems and methods. A method of fabrication includes positioning a material at a distance of 0-1 centimeters from a first conductive carbon element and at a distance of 0-1 centimeters from a second conductive carbon element, heating the first conductive carbon element and the second conductive carbon element by electrical current to a temperature between 500° C. and 3000° C., inclusive, and fabricating a sintered material by heating the material with the heated first conductive carbon element and the heated second conductive carbon element for a time period between one second and one hour. Other variations of the fast high-temperature sintering systems and methods are also disclosed. The disclosed systems and methods can quickly fabricate unique structures not feasible with conventional sintering processes.
PIEZOELECTRIC COMPOSITIONS AND USES THEREOF
Piezoelectric composites are described. A piezoelectric composite can include a polymeric matrix, piezoelectric additive(s), and polyol. Methods of making and using the piezoelectric composite are also described.
HIGHLY DENSE BRITTLE-MATERIAL STRUCTURAL MEMBER HAVING IMPREGNATING PROPERTY
Disclosed is a highly dense aggregate of brittle material particles having an interface at which the particles are bonded to each other and pores between the brittle material particles structuring the highly dense aggregate, where a porosity which is a volume ratio of the pores with respect to the whole of the highly dense aggregate is equal to or less than 20%, and a volume ratio of the pores communicating with an apparent outer surface of the highly dense aggregate with respect to a volume of all of the pores of the highly dense aggregate is equal to or higher than 65%.
HIGHLY DENSE BRITTLE-MATERIAL STRUCTURAL MEMBER HAVING IMPREGNATING PROPERTY
Disclosed is a highly dense aggregate of brittle material particles having an interface at which the particles are bonded to each other and pores between the brittle material particles structuring the highly dense aggregate, where a porosity which is a volume ratio of the pores with respect to the whole of the highly dense aggregate is equal to or less than 20%, and a volume ratio of the pores communicating with an apparent outer surface of the highly dense aggregate with respect to a volume of all of the pores of the highly dense aggregate is equal to or higher than 65%.
HIGHLY DENSE BRITTLE-MATERIAL STRUCTURAL MEMBER HAVING IMPREGNATING PROPERTY
Disclosed is a highly dense aggregate of brittle material particles having an interface at which the particles are bonded to each other and pores between the brittle material particles structuring the highly dense aggregate, where a porosity which is a volume ratio of the pores with respect to the whole of the highly dense aggregate is equal to or less than 20%, and a volume ratio of the pores communicating with an apparent outer surface of the highly dense aggregate with respect to a volume of all of the pores of the highly dense aggregate is equal to or higher than 65%.
Processes for Preparing Porous Ceramics for Acoustic Transducers
A process for preparing a porous ceramic body includes forming a green body with a mixture of ceramic material powder, binder material, and pore-forming particles. The process further includes extracting the binder material, decomposing the pore-forming particles, and removing residual organic materials from the green body at respective, progressively higher pre-firing temperatures. After these three stages, the green body is sintered at a still-higher temperature to form the porous ceramic body. Embodiments facilitate manufacturing and can render most or all surface grinding unnecessary, allowing electrode deposition directly onto substantially non-porous surfaces of the porous ceramic body that are naturally formed during sintering. Advantageously, the green body may be formed into net shape by injection molding the mixture that includes the pore-forming particles, and embodiments can result in porous ceramic bodies that are much thicker than currently available, with better structural integrity.
Processes for Preparing Porous Ceramics for Acoustic Transducers
A process for preparing a porous ceramic body includes forming a green body with a mixture of ceramic material powder, binder material, and pore-forming particles. The process further includes extracting the binder material, decomposing the pore-forming particles, and removing residual organic materials from the green body at respective, progressively higher pre-firing temperatures. After these three stages, the green body is sintered at a still-higher temperature to form the porous ceramic body. Embodiments facilitate manufacturing and can render most or all surface grinding unnecessary, allowing electrode deposition directly onto substantially non-porous surfaces of the porous ceramic body that are naturally formed during sintering. Advantageously, the green body may be formed into net shape by injection molding the mixture that includes the pore-forming particles, and embodiments can result in porous ceramic bodies that are much thicker than currently available, with better structural integrity.
Processes for Preparing Porous Ceramics for Acoustic Transducers
A process for preparing a porous ceramic body includes forming a green body with a mixture of ceramic material powder, binder material, and pore-forming particles. The process further includes extracting the binder material, decomposing the pore-forming particles, and removing residual organic materials from the green body at respective, progressively higher pre-firing temperatures. After these three stages, the green body is sintered at a still-higher temperature to form the porous ceramic body. Embodiments facilitate manufacturing and can render most or all surface grinding unnecessary, allowing electrode deposition directly onto substantially non-porous surfaces of the porous ceramic body that are naturally formed during sintering. Advantageously, the green body may be formed into net shape by injection molding the mixture that includes the pore-forming particles, and embodiments can result in porous ceramic bodies that are much thicker than currently available, with better structural integrity.
INORGANIC MATERIAL POWDER AND METHOD OF MANUFACTURING A STRUCTURAL BODY
To achieve local melting of an inorganic material powder containing an inorganic material as a main component in an additive manufacturing technology, to thereby achieve high shaping accuracy. Provided is an inorganic material powder to be used in an additive manufacturing method involving performing shaping through irradiation with laser light, the inorganic material powder including: a base material that is an inorganic material; and an absorber, wherein the absorber has a higher light-absorbing ability than the base material for light having a wavelength included in the laser light, and contains any one of Ti.sub.2O.sub.3, TiO, SiO, ZnO, antimony-doped tin oxide (ATO), and indium-doped tin oxide (ITO), or contains any one of a transition metal carbide, a transition metal nitride, Si.sub.3N.sub.4, AlN, a boride, and a silicide.
INORGANIC MATERIAL POWDER AND METHOD OF MANUFACTURING A STRUCTURAL BODY
To achieve local melting of an inorganic material powder containing an inorganic material as a main component in an additive manufacturing technology, to thereby achieve high shaping accuracy. Provided is an inorganic material powder to be used in an additive manufacturing method involving performing shaping through irradiation with laser light, the inorganic material powder including: a base material that is an inorganic material; and an absorber, wherein the absorber has a higher light-absorbing ability than the base material for light having a wavelength included in the laser light, and contains any one of Ti.sub.2O.sub.3, TiO, SiO, ZnO, antimony-doped tin oxide (ATO), and indium-doped tin oxide (ITO), or contains any one of a transition metal carbide, a transition metal nitride, Si.sub.3N.sub.4, AlN, a boride, and a silicide.