Patent classifications
C04B2235/483
Polysilocarb binders and coatings
Silicon (Si) based high temperature coatings and base materials and methods of making those materials. More specifically, methods and materials having silicon, oxygen and carbon containing polymer derived ceramic liquids that form filled and unfiled coatings, including high temperature crack resistant coatings.
Additive layer method for application of slurry-based features
A system and method for forming a porous ceramic preform is provided. The method may include forming a stacked powder structure including a binder layer and a powder layer on the binder layer. The binder layer may be formed by depositing a binder with a spray nozzle on a substrate. The powder layer may be formed by depositing a powder on the binder layer. The porous ceramic preform may be formed by heating the stacked powder structure to pyrolyze the binder. The porous ceramic preform is configured to be infiltrated by a molten material. The substrate may comprise a ceramic fiber preform. After melt infiltration of the porous ceramic preform and the ceramic fiber preform, a densified ceramic feature having a predetermined geometry may be formed on a ceramic matrix composite (CMC) component.
POLYSILOCARB BASED SILICON CARBIDE MATERIALS, APPLICATIONS AND DEVICES
Organosilicon chemistry, polymer derived ceramic materials, and methods. Such materials and methods for making polysilocarb (SiOC) and Silicon Carbide (SiC) materials having 3-nines, 4-nines, 6-nines and greater purity. Processes and articles utilizing such high purity SiOC and SiC.
METHODS OF PROVIDING HIGH PURITY SiOC AND SiC MATERIALS
Organosilicon chemistry, polymer derived ceramic materials, and methods. Such materials and methods for making polysilocarb (SiOC) and Silicon Carbide (SiC) materials having 3-nines, 4-nines, 6-nines and greater purity. Processes and articles utilizing such high purity SiOC and SiC.
Method for fabricating a ceramic material
A ceramic article includes a ceramic matrix composite that has a porous reinforcement structure and a ceramic matrix within pores of the porous reinforcement structure. The ceramic matrix composite includes a surface zone comprised of an exterior surface of the ceramic matrix composite and pores that extend from the exterior surface into the ceramic matrix composite. A glaze material seals the surface zone within the pores of the surface zone and on the exterior surface of the surface zone as an exterior glaze layer on the ceramic matrix composite. The glaze material is a glass or glass-ceramic material. The ceramic matrix composite includes an interior zone under the surface zone, and the interior zone is free of any of the glaze material and has a greater porosity than the surface zone.
Sandwich-structured dielectric materials for pulse energy storage as well as preparation method and application thereof
A sandwich-structured dielectric material for pulse energy storage is provided as well as a preparation method thereof. Employing a sandwich structure and combining the properties of ceramic-glass materials prepares a high performance dielectric material for pulse energy storage, in which the ceramic dielectric is core-shell structured powder of Ba.sub.xSr.sub.1-xTiO.sub.3 coated with SiO.sub.2, and the glass material is alkali-free glass AF45, of which the chemical composition is 63% SiO.sub.2-12% BaO-16% B.sub.2O.sub.3-9% Al.sub.2O.sub.3. AF45 alkali-free glass paste is spin-coated on both sides of the ceramic and calcined to get a layer-structured material of glass-ceramic-glass.
REPAIRING OR RESUMING PRODUCTION OF A COMPONENT MADE OF COMPOSITE MATERIAL
A gas turbine component made of composite material includes a fiber reinforcement having a three-dimensional weave between a plurality of warp threads and a plurality of weft threads, the fiber reinforcement being densified by a matrix. The densified fiber reinforcement extends in width between a downstream end and an upstream end in an axial direction and in thickness between an inner surface and an outer surface in a radial direction. The fiber reinforcement densified by the matrix has a hollowed-out portion extending through the entire thickness of the fiber reinforcement. A composite material filler piece is present in the free volume of the component delimited by the hollowed-out portion, the filler piece including a fiber preform having a three-dimensional weave, the fiber preform being densified by a matrix.
HIGH STRENGTH, TOUGH, COAL AND COAL BY-PRODUCT BASED COMPOSITE CERAMICS
A composite material, compositions, processes and methods of using coal and coal by-products composite ceramics is provided for use as a safe, non-toxic material for construction, building and architecture components. The composite material disclosed herein is formed from resin/coal aggregates that contain and prevent the release of harmful impurities that naturally occur in both coal and coal by-products while the advantages of coal-based composites are made available to the building industry. The strength, density and porosity of the composites can be tailored within a wide range to fit the final application by controlling the materials, form factor and processing parameters during fabrication.
Composite Materials Including Nanofibers and Ceramics and Methods
Composite materials that include a plurality of nanofibers and a ceramic. Methods of forming composite materials, which may include removing a liquid from a dispersion that includes a plurality of nanofibers, a pre-ceramic precursor, and a liquid to form an intermediate material, and annealing the intermediate material. A pre-ceramic precursor may be added before or after removal of a liquid. An article having a surface on which a composite material is disposed.
THREE-DIMENSIONAL SHAPING APPARATUS
A three-dimensional shaping apparatus includes a stage, a material supply unit that supplies a material containing an inorganic powder and a binder, a laser, and a control unit, and the control unit performs a process of supplying the material onto the stage by controlling the material supply unit, and a process of irradiating the material on the stage with a laser beam with an energy density of 140 J/mm.sup.3 or more by controlling the laser.