C04B2237/584

Ceramic matrix composite articles having different localized properties and methods for forming same

Ceramic matrix composite articles include, for example a first plurality of plies of ceramic fibers in a ceramic matrix defining a first extent, and a local at least one second ply in said ceramic matrix defining a second extent on and/or in said first plurality of plies with the second extent being less than said first extent. The first plurality of plies has a first property, the at least one second ply has at least one second property, and said first property being different from said at least one second property. The different properties may include one or more different mechanical (stress/strain) properties, one or more different thermal conductivity properties, one or more different electrical conductivity properties, one or more different other properties, and combinations thereof.

Internal cooling circuits for CMC and method of manufacture

A method for forming a ceramic matrix composite (CMC) component with an internal cooling channel includes forming a first fiber member, forming a first depression in a surface of the first fiber member, covering the first depression with a second fiber member to form a near-net shape fiber preform of a component with an internal channel defined in part by the first depression, and densifying the fiber preform.

DOUBLE BOX COMPOSITE SEAL ASSEMBLY WITH FIBER DENSITY ARRANGEMENT FOR GAS TURBINE ENGINE
20210095574 · 2021-04-01 ·

A seal assembly for a gas turbine engine according to an example of the present disclosure includes a seal that has a main body extending circumferentially between opposed mate faces. The main body has a sealing portion and an engagement portion extending outwardly from sealing portion along at least one of the mate faces. The main body has a core that has one or more core plies having a first fiber construction and arranged to establish an internal cavity. An overwrap has one or more overwrap plies having a second fiber construction and arranged to follow a perimeter of the one or more core plies to establish the engagement portion and the sealing portion, and the second fiber construction differs from the first fiber construction. The first fiber construction establishes a first target fiber volume fraction, the second fiber construction establishes a second target fiber volume fraction. A method of fabricating a seal for a gas turbine engine is also disclosed.

SELECTIVE LASER SINTERING USING FUNCTIONAL INCLUSIONS DISPERSED IN THE MATRIX MATERIAL BEING CREATED
20210060649 · 2021-03-04 ·

A selective laser sintering system includes a leveling roller having a first orientation. The leveling roller is configured to roll over a first feed bin. The build chamber is configured to receive, from the first feed bin and by the leveling roller, a transfer of a portion of matrix material. The selective laser sintering system is configured to transfer the portion to the build chamber in a number of orientations.

Short carbon fiber-reinforced composite material and method for producing same
10830301 · 2020-11-10 · ·

The present invention relates to a short carbon fiber-reinforced composite material, including a base material part and at least one sliding part contacting the base material part, in which each of the base material part and the sliding part has a plurality of short carbon fiber bundles in which at least a part thereof has been converted into SiC and a SiC matrix present among the plurality of short carbon fiber bundles, as constituent components, and the short carbon fiber bundles of the sliding part have a SiC conversion higher than that of the short carbon fiber bundles of the base material part.

INTERNAL COOLING CIRCUITS FOR CMC AND METHOD OF MANUFACTURE
20200346983 · 2020-11-05 ·

A method for forming a ceramic matrix composite (CMC) component with an internal cooling channel includes forming a first fiber member, forming a first depression in a surface of the first fiber member, covering the first depression with a second fiber member to form a near-net shape fiber preform of a component with an internal channel defined in part by the first depression, and densifying the fiber preform.

Selective laser sintering using functional inclusions dispersed in the matrix material being created

A selective laser sintering system includes a leveling roller having a first orientation. The leveling roller is configured to roll over a first feed bin. The build chamber is configured to receive, from the first feed bin and by the leveling roller, a transfer of a portion of matrix material. The selective laser sintering system is configured to transfer the portion to the build chamber in a number of orientations.

Ceramic Matrix Composite Articles and Methods for Manufacturing the Same

CMC articles and methods for forming CMC articles are provided. In one example aspect, a method for forming a CMC article includes forming a CMC preform defining a first section and a second section. The first section has one or more plies that include sacrificial fibers. The second section of the CMC preform does not include sacrificial fibers. The first and second sections can be laid up to form the CMC prior to thermally processing, e.g., consolidation, firing, and infiltration. When the CMC preform is fired or burned out, the sacrificial fibers are removed or decomposed resulting in formation of channels within the first section of the pyrolyzed CMC preform. The channels are used as gas transport paths during chemical vapor infiltration to facilitate infiltration of a gaseous infiltrant into the fired CMC preform. The channels are then backfilled with a liquid infiltrant during a melt infiltration process.

MULTI-LAYER CERAMIC CAPACITOR AND METHOD OF PRODUCING THE SAME
20200258689 · 2020-08-13 ·

A multi-layer ceramic capacitor includes: a first region including a polycrystal including, as a main component, crystal grains free from intragranular pores; a second region that includes a polycrystal including, as a main component, crystal grains including intragranular pores and includes a higher content of silicon than a content of silicon in the first region; a capacitance forming unit including ceramic layers laminated along a first direction, and internal electrodes disposed between the ceramic layers; and a protective portion including a cover that covers the capacitance forming unit and constitutes a main surface facing in the first direction, a side margin constituting a side surface facing in a second direction orthogonal to the first direction, and a ridge constituting a connection portion, the connection portion connecting the main surface and the side surface to each other. The ceramic layers include the first region. The ridge includes the second region.

Shaped composite material
10710341 · 2020-07-14 · ·

The present invention concerns a shaped composite material and a method for producing it. More specifically, the invention concerns a disc for a disc brake made from ceramic composite materials, usually known as CMC, i.e. Carbon Material Ceramic or CCM, i.e. Carbon Ceramic Material. These materials consist of carbon matrices containing carbon fibres usually infiltrated with silicon and a product of reaction between C and Si, silicon carbide (SiC). More specifically, the invention concerns a shaped composite material comprising a inner layer (3; 103) of CCM C/SiC/Si material comprising disorderly short filaments consisting mainly of carbon and respective outer layers (2, 2; 102, 102) of C/SiC/Si material and having an orderly fabric structure of mainly carbon fibres.