Processes for upgrading a hydrocarbon. The process can include contacting a hydrocarbon-containing feed with fluidized catalyst particles that can include a Group 8-10 element or a compound thereof disposed on a support to effect one or more of dehydrogenation, dehydroaromatization, and dehydrocyclization of at least a portion of the hydrocarbon-containing feed to produce a coked catalyst and an effluent. The process can also include contacting at least a portion of the coked catalyst particles with an oxidant to effect combustion of at least a portion of the coke to produce regenerated catalyst particles. The process can also include contacting an additional quantity of the hydrocarbon-containing feed with at least a portion of the regenerated catalyst particles to produce additional effluent and re-coked catalyst particles.

The present invention provides a catalyst for aromatization of a long-carbon chain alkane and a preparation method thereof. In the present invention, a molecular sieve containing a BEA structure is taken as an active component and mixed with a carrier, and then the mixture is formed, dried and calcined to obtain the catalyst for aromatization of a long-carbon chain alkane. The active component is prepared by taking a Naβ molecular sieve as a raw material and modifying through the following steps of: first obtaining an Hβ molecular sieve through ammonium ion-exchange, and then conducting dealumination and silicon insertion treatment of the Hβ molecular sieve through first hydrothermal treatment; forming a mesoporous structure in a molecular sieve framework through second hydrothermal treatment; reducing the acidity of the catalyst by potassium ion exchange, and finally using metal modification to improve the capability of the catalyst for catalyzing the aromatization of the long-carbon chain alkane and enhancing the toluene selectivity. The catalyst provided by the present invention shows high stability in the aromatization of the long-chain alkane and has a service life up to 170 h or above and aromatic hydrocarbon selectivity up to 80%, and the selectivity to toluene in aromatic hydrocarbon products can reach 85.5%.

According to the subject matter of the present disclosure, a method of producing an aromatization catalyst may comprise producing a plurality of uncalcined ZSM-5 nanoparticles via a dry-gel method, directly mixing the plurality of uncalcined ZSM-5 nanoparticles with large pore alumina and a binder to form a ZSM-5/alumina mixture, and calcining the ZSM-5/alumina mixture to form the aromatization catalyst. The plurality of uncalcined ZSM-5 nanoparticles may have an average diameter of less than 80 nm.

According to the subject matter of the present disclosure, a method of producing an aromatization catalyst may comprise producing a plurality of uncalcined ZSM-5 nanoparticles via a dry-gel method, directly mixing the plurality of uncalcined ZSM-5 nanoparticles with large pore alumina and a binder to form a ZSM-5/alumina mixture, and calcining the ZSM-5/alumina mixture to form the aromatization catalyst. The plurality of uncalcined ZSM-5 nanoparticles may have an average diameter of less than 80 nm.

Processes for upgrading a hydrocarbon. The process can include contacting a hydrocarbon-containing feed with fluidized catalyst particles that can include a Group 8-10 element or a compound thereof disposed on a support to effect one or more of dehydrogenation, dehydroaromatization, and dehydrocyclization of at least a portion of the hydrocarbon-containing feed to produce coked catalyst particles and an effluent. The process can also include contacting at least a portion of the coked catalyst particles with an oxidant to effect combustion of at least a portion of the coke to produce regenerated catalyst particles. The process can also include contacting at least a portion of the regenerated catalyst particles with a reducing gas to produce regenerated and reduced catalyst particles. The process can also include contacting an additional quantity of the hydrocarbon-containing feed with fluidized regenerated and reduced catalyst particles to produce additional effluent and re-coked catalyst particles.

A process for converting isobutane to propylene. The process including dehydrogenating isobutane to produce a mixed product stream comprising isobutane and isobutene, skeletal isomerizing the mixed product stream comprising isobutane and isobutene to convert isobutene to n-butenes including 1-butene and 2-butenes and to recover a skeletal isomerization reaction product comprising isobutane, isobutene, butadiene, 1-butene, and 2-butenes. The process further including fractionating the skeletal isomerization reaction product, isomerizing the 1-butene contained therein to 2-butenes, recovering an overhead fraction comprising isobutane, a side draw fraction comprising isobutane and isobutene, and a bottoms fraction comprising 2-butenes, and combining the bottoms fraction with ethylene and converting the ethylene and 2-butenes to produce a reaction effluent comprising propylene.

The present disclosure provides processes to convert paraffins to corresponding olefins and or heavier hydrocarbons. In at least one embodiment, a process includes introducing, at a temperature of from about 50° C. to about 500° C., a hydrocarbon feed comprising paraffins to a first metal oxide comprising one or more group 1 to group 17 metal and one or more oxygen. The process includes obtaining a product mixture comprising one or more C3-C50 cyclic olefins, one or more C2-C50 acyclic olefins, one or more C5-C200 hydrocarbons, such as one or more C5-C100 hydrocarbons, or a mixture thereof. In at least one embodiment, the product mixture is substantially free of H2 (e.g., <500 ppm). The introducing can reduce the first metal oxide to form a second metal oxide. Processes may include introducing the second metal oxide to an oxidizing agent to form the first metal oxide.

The present disclosure provides processes to convert paraffins to corresponding olefins and or heavier hydrocarbons. In at least one embodiment, a process includes introducing, at a temperature of from about 50° C. to about 500° C., a hydrocarbon feed comprising paraffins to a first metal oxide comprising one or more group 1 to group 17 metal and one or more oxygen. The process includes obtaining a product mixture comprising one or more C3-C50 cyclic olefins, one or more C2-C50 acyclic olefins, one or more C5-C200 hydrocarbons, such as one or more C5-C100 hydrocarbons, or a mixture thereof. In at least one embodiment, the product mixture is substantially free of H2 (e.g., <500 ppm). The introducing can reduce the first metal oxide to form a second metal oxide. Processes may include introducing the second metal oxide to an oxidizing agent to form the first metal oxide.

Catalysts and method of preparing the catalysts are disclosed. One of the catalysts includes a zeolite support, a Group VIII metal on the zeolite support, and at least two halides bound to the zeolite support, to the Group VIII metal, or to both, and can have an average crush strength greater than 11.25 lb based on at least two samples of pellets of the catalyst measured in accordance with ASTM D4179.

Methods for producing supported catalysts containing a transition metal and a bound zeolite base are disclosed. These methods employ a step of impregnating the bound zeolite base with the transition metal, fluorine, and high loadings of chlorine. The resultant high chlorine content supported catalysts have improved catalyst activity in aromatization reactions.