C08G75/0254

Polyarylene sulfide production method and polyarylene sulfide produced using production method

The present invention is a production method for producing polyarylene sulfide, wherein an unreacted dihalo aromatic compound is recovered and reused. The present production method includes: (a) a polymerization step; (b) a separation step; and (c) a recovery step of recovering unreacted dihalo aromatic compound from a water-containing mixture of the separated liquid by steam distillation entailing adjusting the reflux ratio of water in the steam distillation column without adding water other than the refluxed water. Alternatively, the production method includes: (a) a polymerization step; (d) a dehydration step; and (c) a recovery step of recovering unreacted dihalo aromatic compound from a water-containing mixture of a water-containing liquid mixture and/or a water-containing steam mixture containing a raw material mixture and/or a polymerization reaction solution by steam distillation entailing adjusting the reflux ratio of water in the steam distillation column without adding water other than the refluxed water in the dehydration step.

Polyarylene sulfide production method and polyarylene sulfide produced using production method

The present invention is a production method for producing polyarylene sulfide, wherein an unreacted dihalo aromatic compound is recovered and reused. The present production method includes: (a) a polymerization step; (b) a separation step; and (c) a recovery step of recovering unreacted dihalo aromatic compound from a water-containing mixture of the separated liquid by steam distillation entailing adjusting the reflux ratio of water in the steam distillation column without adding water other than the refluxed water. Alternatively, the production method includes: (a) a polymerization step; (d) a dehydration step; and (c) a recovery step of recovering unreacted dihalo aromatic compound from a water-containing mixture of a water-containing liquid mixture and/or a water-containing steam mixture containing a raw material mixture and/or a polymerization reaction solution by steam distillation entailing adjusting the reflux ratio of water in the steam distillation column without adding water other than the refluxed water in the dehydration step.

Polyphenylene sulfide fibers, and manufacturing method therefor

A poly(phenylene sulfide) fiber contains 1-10% by weight of a poly(phenylene sulfide) oligomer having a weight-average molecular weight of 5,000 or less, has a difference between a cold crystallization heat quantity (Hc) and a crystal melting heat quantity (Hm) during temperature rising in DSC, HmHc, of 25 J/g or larger, and has an elongation of less than 40% and a strength of 3.0 cN/dtex or higher. The poly(phenylene sulfide) fiber has high heat resistance and chemical resistance and high strength and, despite this, has excellent suitability for high-order processing, e.g., thermal shapability, because the amorphous parts thereof have high molecular movability.

Polyphenylene sulfide fibers, and manufacturing method therefor

A poly(phenylene sulfide) fiber contains 1-10% by weight of a poly(phenylene sulfide) oligomer having a weight-average molecular weight of 5,000 or less, has a difference between a cold crystallization heat quantity (Hc) and a crystal melting heat quantity (Hm) during temperature rising in DSC, HmHc, of 25 J/g or larger, and has an elongation of less than 40% and a strength of 3.0 cN/dtex or higher. The poly(phenylene sulfide) fiber has high heat resistance and chemical resistance and high strength and, despite this, has excellent suitability for high-order processing, e.g., thermal shapability, because the amorphous parts thereof have high molecular movability.

CATALYST FOR HYDROGENATION REACTION AND METHOD FOR PRODUCING SAME
20240299919 · 2024-09-12 ·

A catalyst for a hydrogenation reaction including: a polymer support; and a catalytic component supported on the polymer support. The polymer support comprises a repeating unit represented by Formula 1.

CATALYST FOR HYDROGENATION REACTION AND METHOD FOR PRODUCING SAME
20240299919 · 2024-09-12 ·

A catalyst for a hydrogenation reaction including: a polymer support; and a catalytic component supported on the polymer support. The polymer support comprises a repeating unit represented by Formula 1.

METHOD OF PRODUCING POLYARYLENE SULFIDE
20180244848 · 2018-08-30 ·

Provided is a method of producing polyarylene sulfide at low cost while productivity enhancement and resource saving are attempted by avoiding the use of a complicated step and special apparatus (facility). The method of producing polyarylene sulfide according to an embodiment of the present invention includes: a preparation step of preparing a mixture containing an organic amide solvent, a sulfur source, a dihalo aromatic compound, and an alkali metal hydroxide in an amount less than an equimolar amount relative to an amount of the sulfur source; a first-stage polymerization step of initiating a polymerization reaction by heating the mixture, and producing a prepolymer having a dihalo aromatic compound conversion ratio of 50% or greater; and a second-stage polymerization step of adding an alkali metal hydroxide such that the alkali metal hydroxide is in an amount of 1.00 to 1.10 mol per 1 mol of the sulfur source, and continuing the polymerization reaction in a homogeneous liquid phase condition.

METHOD OF PRODUCING POLYARYLENE SULFIDE
20180244848 · 2018-08-30 ·

Provided is a method of producing polyarylene sulfide at low cost while productivity enhancement and resource saving are attempted by avoiding the use of a complicated step and special apparatus (facility). The method of producing polyarylene sulfide according to an embodiment of the present invention includes: a preparation step of preparing a mixture containing an organic amide solvent, a sulfur source, a dihalo aromatic compound, and an alkali metal hydroxide in an amount less than an equimolar amount relative to an amount of the sulfur source; a first-stage polymerization step of initiating a polymerization reaction by heating the mixture, and producing a prepolymer having a dihalo aromatic compound conversion ratio of 50% or greater; and a second-stage polymerization step of adding an alkali metal hydroxide such that the alkali metal hydroxide is in an amount of 1.00 to 1.10 mol per 1 mol of the sulfur source, and continuing the polymerization reaction in a homogeneous liquid phase condition.

POLYARYLENE SULFIDE MANUFACTURING METHOD AND POLYARYLENE SULFIDE MANUFACTURING DEVICE
20180208717 · 2018-07-26 ·

To provide a polyarylene sulfide (hereinafter, PAS) manufacturing method and PAS manufacturing device that further eliminates processing costs in manufacturing PAS, by recovering from solid content containing an unreacted sulfur source and alkali metal halide produced as a byproduct the sulfur source and the solid content with a reduced amount of the sulfur source, and then conveniently and easily reusing the unreacted sulfur source without performing a large-scale process. A method of manufacturing PAS according to the present invention comprises: a polymerizing step of producing PAS; an extracting step of bringing an extraction solvent into content with solid content produced in the polymerizing step, and extracting at least a portion of a sulfur source from the solid content; a recovering step of separating and recovering the solid content passing through the extracting step and an extraction liquid produced in the extracting step; and a recycling step of supplying at least a portion of the extraction liquid preferably as at least a portion of PAS produced raw material in the polymerizing step; where the extraction solvent is (1) a protic organic solvent or (2) a mixed solvent containing water and an organic solvent, and the amount of the sulfur source in the solid content recovered in the recovering step is 2 parts by mass or less with regard to 100 parts by mass of the alkali metal halide.

POLYARYLENE SULFIDE MANUFACTURING METHOD AND POLYARYLENE SULFIDE MANUFACTURING DEVICE
20180208717 · 2018-07-26 ·

To provide a polyarylene sulfide (hereinafter, PAS) manufacturing method and PAS manufacturing device that further eliminates processing costs in manufacturing PAS, by recovering from solid content containing an unreacted sulfur source and alkali metal halide produced as a byproduct the sulfur source and the solid content with a reduced amount of the sulfur source, and then conveniently and easily reusing the unreacted sulfur source without performing a large-scale process. A method of manufacturing PAS according to the present invention comprises: a polymerizing step of producing PAS; an extracting step of bringing an extraction solvent into content with solid content produced in the polymerizing step, and extracting at least a portion of a sulfur source from the solid content; a recovering step of separating and recovering the solid content passing through the extracting step and an extraction liquid produced in the extracting step; and a recycling step of supplying at least a portion of the extraction liquid preferably as at least a portion of PAS produced raw material in the polymerizing step; where the extraction solvent is (1) a protic organic solvent or (2) a mixed solvent containing water and an organic solvent, and the amount of the sulfur source in the solid content recovered in the recovering step is 2 parts by mass or less with regard to 100 parts by mass of the alkali metal halide.