The present invention provides a continuous polymerization apparatus capable of simply and efficiently separating a polymer and solid matter from a reaction mixture while having an apparatus configuration conducive to washing and maintenance, and a continuous production method for a polymer. A continuous polymerization apparatus (100) includes a plurality of reaction vessels (1a to 1c), wherein the plurality of reaction vessels are configured such that reaction mixtures (9a to 9c) successively move through each reaction vessel; in the plurality of reaction vessels, gas phase parts formed above the reaction mixture communicate with one another; and the continuous polymerization apparatus includes a washing part (5), the washing part configured to separate a solid included in the reaction mixture by sedimentation and to perform countercurrent washing.

Provided is a continuous production apparatus and a continuous production method capable of preventing the countercurrent of evaporation components generated at the time of polymerization so that continuous solution polymerization reactions can progress reliably. A continuous production apparatus (100) includes a housing chamber (2) configured to house a plurality of reaction vessels (1a to 1d); wherein a reaction mixture is formed by subjecting monomers to a polymerization reaction in a solvent in at least one of the reaction vessels; the reaction vessels communicate with one another via a gas phase part (4); the reaction vessels are sequentially connected; the reaction mixture successively moves to each of the reaction vessels; and the housing chamber includes a baffle (9) configured to narrow the cross-sectional area of the gas phase part at the boundary between at least one pair of adjacent reaction vessels or in the vicinity of the boundary.

Provided is a continuous production apparatus and a continuous production method capable of preventing the countercurrent of evaporation components generated at the time of polymerization so that continuous solution polymerization reactions can progress reliably. A continuous production apparatus (100) includes a housing chamber (2) configured to house a plurality of reaction vessels (1a to 1d); wherein a reaction mixture is formed by subjecting monomers to a polymerization reaction in a solvent in at least one of the reaction vessels; the reaction vessels communicate with one another via a gas phase part (4); the reaction vessels are sequentially connected; the reaction mixture successively moves to each of the reaction vessels; and the housing chamber includes a baffle (9) configured to narrow the cross-sectional area of the gas phase part at the boundary between at least one pair of adjacent reaction vessels or in the vicinity of the boundary.

A continuous production device and a continuous production method which are configured to produce a polymer and can efficiently advance solution polycondensation with a simple device configuration which is easy to wash and maintenance. A continuous production device (100) includes a reactor main body (1), divider plates (6a to 6c) configured to divide the interior of the reactor main body into a plurality of reaction vessels (2a to 2d), and a raw material supply unit. The divider plate has a rotation center. Gas-phase parts of the reaction vessels adjacent to each other are communicating with each other, and liquid-phase parts of the reaction vessels adjacent to each other are communicating with each other. A reaction mixture generated in the reaction vessel sequentially moves through the reaction vessels.

Provided is a PAS production method and a PAS production apparatus wherein, in a gas-liquid system including a gas phase containing water, a dihalo aromatic compound, and hydrogen sulfide and a liquid phase containing a polar organic solvent and PAS, the dihalo aromatic compound and the hydrogen sulfide that can be volatilized at the time of dehydration from the gas phase can be recovered. The PAS production method according to the present invention includes: a condensation step of obtaining a first intermediate gas phase containing a dihalo aromatic compound and hydrogen sulfide and a first intermediate liquid phase containing water, a dihalo aromatic compound, and a sulfur source by condensation from the gas phase in the gas-liquid; a first recovery step of bringing the first intermediate gas phase into contact with a polar organic solvent to obtain a first recovered gas phase containing hydrogen sulfide and a first recovered liquid phase containing a polar organic solvent, a dihalo aromatic compound, and a sulfur source; and a second recovery step of bringing the first recovered gas phase into contact with an alkali metal hydroxide aqueous solution to obtain a second recovered liquid phase containing water, a sulfur source, and an alkali metal hydroxide.

Provided is a PAS production method and a PAS production apparatus wherein, in a gas-liquid system including a gas phase containing water, a dihalo aromatic compound, and hydrogen sulfide and a liquid phase containing a polar organic solvent and PAS, the dihalo aromatic compound and the hydrogen sulfide that can be volatilized at the time of dehydration from the gas phase can be recovered. The PAS production method according to the present invention includes: a condensation step of obtaining a first intermediate gas phase containing a dihalo aromatic compound and hydrogen sulfide and a first intermediate liquid phase containing water, a dihalo aromatic compound, and a sulfur source by condensation from the gas phase in the gas-liquid; a first recovery step of bringing the first intermediate gas phase into contact with a polar organic solvent to obtain a first recovered gas phase containing hydrogen sulfide and a first recovered liquid phase containing a polar organic solvent, a dihalo aromatic compound, and a sulfur source; and a second recovery step of bringing the first recovered gas phase into contact with an alkali metal hydroxide aqueous solution to obtain a second recovered liquid phase containing water, a sulfur source, and an alkali metal hydroxide.

The present disclosure relates to a preparation method of a polyarylene sulfide, and this method may produce a polyarylene sulfide having properties equal to or higher than those of the conventional method at a high yield by adding an acidic compound in addition to existing materials for dehydration.

The present disclosure relates to a preparation method of a polyarylene sulfide, and this method may produce a polyarylene sulfide having properties equal to or higher than those of the conventional method at a high yield by adding an acidic compound in addition to existing materials for dehydration.

To provide a method of manufacturing polyarylene sulfide (PAS) while efficiently recovering an organic amide solvent at a low energy cost, without using an organic solvent, from washing wastewater produced by washing a raw material mixture containing PAS and an organic amide solvent using a solvent containing water; a method of manufacturing PAS by reducing the amount of water supplied when washing the raw material mixture using a solvent containing water; and PAS manufactured by these methods. A method according to the present invention includes: a step of mixing a solvent containing water and a raw material mixture that contains PAS and an organic amide solvent, and then washing the PAS; a step of obtaining a separated liquid by solid-liquid separation; and a step of separating the separated liquid into distilled vapor having a smaller amount of the organic amide solvent and a recovered liquid having a larger amount of the organic amide solvent by heating, where the heating is performed utilizing an increase in temperature based on compressing the distilled vapor and/or compressing a heat medium heat-exchanged with the distilled vapor.

To provide a method of manufacturing polyarylene sulfide (PAS) while efficiently recovering an organic amide solvent at a low energy cost, without using an organic solvent, from washing wastewater produced by washing a raw material mixture containing PAS and an organic amide solvent using a solvent containing water; a method of manufacturing PAS by reducing the amount of water supplied when washing the raw material mixture using a solvent containing water; and PAS manufactured by these methods. A method according to the present invention includes: a step of mixing a solvent containing water and a raw material mixture that contains PAS and an organic amide solvent, and then washing the PAS; a step of obtaining a separated liquid by solid-liquid separation; and a step of separating the separated liquid into distilled vapor having a smaller amount of the organic amide solvent and a recovered liquid having a larger amount of the organic amide solvent by heating, where the heating is performed utilizing an increase in temperature based on compressing the distilled vapor and/or compressing a heat medium heat-exchanged with the distilled vapor.