A method and system for continuous production of contaminant free and size specific biochar using downdraft gasification of variable quality feedstock. The system and process of the present invention includes the transfer of biochar from a gasifier after gasification to a temperature-controlled cooling screw conveyor, into a drum magnet for ferrous metal removal into multiple diverters to separate and remove ungasified materials and non-ferrous metal contaminants, then transferred into a granulator for grinding and screening the biochar to a pre-selected size. By directly attaching a novel and continuous product treatment process to the biochar stream as it exits the gasifier, the particle size, moisture content, carbon content and yield of a contaminant free biochar product can be narrowly controlled and improved to meet strict product quality specifications required by specialty applications.

A method is provided to transform biomass. Non-food biomass is preprocessed. Then, fermentation is processed to generate ethanol. Ethanol is dehydrated through a catalyst to generate ethylene. After the dehydration, oligomerization is processed with a catalyst to transform ethylene into olefins having 6˜20 carbon atoms (C.sub.6˜C.sub.20). The olefins are hydrotreated into alkanes. Thus, C.sub.6˜C.sub.20 hydrocarbons having long carbon chains are formed. The hydrocarbons having 6˜10 carbon atoms can be used as gasoline; those having 8˜16 carbon atoms, jet fuel; and those having 16˜20 carbon atoms, diesel. On generating ethanol, byproducts of lignin may be generated. The byproducts can be processed through depolymerization/deoxygenation to generate aromatic hydrocarbons or can be gasified to generate methanol or dimethyl ether. By further processing dehydration, aromatic hydrocarbons are generated to be mixed into gasoline, jet fuel or diesel. Or, the lignin byproducts are gasified to generate syngas.

Method and device implemented in a reactor for the plasma treatment of carried fragmented material or of pulverized elements by a support gas where the main element is an intermediate temperature plasma (PIT) generator fed by a source of electric pulses, the amplitude of whose current is limited and for which the generating frequency, the duration of the pulses and the duration of the time spans between the pulses are determined in such a way as to generate a nonthermal plasma (PIT) of large extent, the plasma and the carrier gas flux (4) laiden with the fragments of material or of pulverized elements to be treated (5) moving along helical trajectories coaxial with the axis of the reactor at controlled angles a and B respectively relative to the plane perpendicular to the axis of the reactor, the angles a and B being able to vary in a given manner according to the properties of the material to be treated and the technological parameters and the dimensions of the reactor. Use of the invention both for the combustion of combustible powders in the boilers of electric power plants and for the generation of solid or gaseous combustible products, of given properties and dimensions, effected through the organization of plasmochemical reactions on fragments or pulverized elements of organic materials in the reactor.

A port assembly for controlling the delivery of gases into the horizontal rotating reactor such as kiln gasifier is disclosed for introducing reactant gases. The port assembly comprises a cylindrical conduit is divided into noncommunicating four or more sections extending through the entire length of the kiln and supported by the stationary end plates of the rotating kiln gasifier. Each section of the conduit communicates with external supply of the reactant gases and each supply of reactant gases is independently controlled in terms of the composition and quantity. Each section of the port assembly communicates with the interior of the kiln gasifier through the plurality of nozzles are confined in the lower part of the conduit. The number and the size of the nozzles in individual section of the conduit is based on the desired flow of gases and available pressure for the supply of the reactant gases.

The present disclosure provides a method for preparing hydrogen-rich gas by solid organics. For example, solid organic raw materials are heated in a pyrolysis reaction device to perform pyrolysis reaction, and gaseous product generated from the pyrolysis reaction performs gasification with steam in a moving bed gasification reaction device to generate hydrogen-rich product. The present disclosure also provides a system for preparing hydrogen-rich gas by solid organics, and the system may include a solid heat carrier grading-dedusting device; a pyrolysis reaction device; a moving bed gasification reaction device; and a riser and combustion reactor. The present disclosure may operate at atmospheric pressure, and the technology is simple and suitable for the gasification and co-gasification of various high-volatile solid organics, such as raw materials containing a relatively large amount of moisture, mineral substance, and sulfur content.

It is provided a method of converting a carbonaceous material into syngas at a carbon conversion rate of at least 78% comprising gasifying the carbonaceous material in a fluidized bed reactor producing a crude syngas, classifying the crude syngas by particle size and density into a cut sizing device, introducing the classified particle crude syngas into a thermal reformer and reforming the classified crude syngas at a temperature above mineral melting point, producing the syngas.

The present invention discloses a gasifier and/or a gasification process that provides a long, uniform temperature zone in the gasifier, regardless of the particle size, chemical composition, and moisture content of the fuel by sandwiching a reduction zones between two oxidation zones. The gasifier and/or gasification process has a char that is more energy-dense and almost devoid of moisture that affords for an additional (or char) oxidation zone with a temperature that is higher than a first oxidation zone which is closer to an evaporation and devolatilization zone. As such, the additional (or char) oxidation zone contributes to augmenting the reduction zone temperature, thereby providing a favorable dual impact in improving syngas composition and near-complete conversion of the tar.

A system for processing solid waste including a segmented gasifier having a first segment detachably connected to a second segment, and a burner positioned downstream of the segmented gasifier and coupled to the segmented gasifier. A process for treating solid waste including introducing the solid waste into a first end of a segmented gasifier having a first segment detachably connected to a second segment. Gasifying the solid waste as it traverses from the first end of the gasifier to a second end of the segmented gasifier, and producing a gaseous output and a solid output at the second end of the segmented gasifier. Separating the gaseous output and the solid output, and introducing a portion of the gaseous output to a burner and recycling a portion of the gaseous output to the segmented gasifier as an energy source.

Pre-ground plastics of small particle size not more than 2 mm are co-fed into a solid fossil fuel fed entrained flow partial oxidation gasifier. High solids concentrations in the feedstock stream can be obtained without significant impact on the feedstock stream stability and pumpability. A consistent quality of syngas can be continuously produced, including generation of carbon dioxide and a carbon monoxide/hydrogen ratio while stably operating the gasifier and avoiding the high tar generation of fluidized bed or fixed bed waste gasifiers and without impacting the operations of the gasifier. The subsequent syngas produced from this material can be used to produce a wide range of chemicals.

A process for the manufacture of a useful product from synthesis gas having a desired hydrogen to carbon monoxide molar ratio comprises gasifying a first carbonaceous feedstock comprising waste materials and/or biomass in a gasification zone to produce a first synthesis gas; optionally partially oxidising the first synthesis gas in a partial oxidation zone to generate oxidised synthesis gas; reforming a second carbonaceous feedstock to produce a second synthesis gas, the second synthesis gas having a different hydrogen to carbon ratio from that of the first raw synthesis gas; combining at least a portion of the first synthesis gas and at least a portion of the second synthesis gas in an amount to achieve the desired hydrogen to carbon molar ratio and to generate a combined synthesis gas and subjecting at least part of the combined synthesis gas to a conversion process effective to produce the useful product.