The invention relates to a device and to a method for sensing a conveying rate at which liquid material is filled into a metallurgical target vessel (6) from a pivotable starting vessel (4). For this purpose, means for determining an amount of liquid material with which the initial vessel (4) has been filled and means for sensing an amount of the liquid material which is discharged toward the target vessel (6) or filled into the target vessel (6) by pivoting of the starting vessel (4) are provided.

Provided is a slag component analysis method capable of quickly and accurately measuring slag components generated during refining of molten iron. The method comprises: irradiating a surface of slag to be analyzed with a pulse laser a plurality of times to turn part of the slag into plasma; dispersing excitation light obtained from the slag turned into plasma and acquiring an emission spectrum of an element contained in the slag per one pulse laser irradiation or per a plurality of pulse laser irradiations; and deriving a target component concentration or component amount ratio from the acquired emission spectrum, wherein the slag to be analyzed is slag generated in a converter-type refining furnace, and in the process of turning part of the slag into plasma, the pulse laser is applied from a side of the converter-type refining furnace tilted to remove the slag generated in the converter-type refining furnace.

A method of manufacturing a steel product into at least two different steelmaking units wherein an expected level of CO2 emissions for the manufacturing of said product in each respective steelmaking unit is calculated.

A method to manufacture a global tonnage of steel products in at least two steelmaking units wherein expected level emissions are calculated and compared with pre-defined targets.

A method of detecting an abnormality in a blast furnace, wherein the abnormality causes clogging of a tuyere unit of the blast furnace, the method including capturing an image of a raceway unit through an in-furnace monitor window disposed at the tuyere unit; and determining that the abnormality has occurred when a brightness of the captured image is lower than or equal to a predetermined brightness threshold and a rate of decrease in the brightness is lower than or equal to a predetermined brightness-decrease-rate threshold.

A method is provided for heating a furnace arranged with a heating zone heated with a burner providing a flame extending in a longitudinal direction and fed with a fuel and a primary oxidant, the burner is operated with a mass relationship between the fed fuel and primary oxidant permitting less than 50% of the fed fuel to be combusted using the primary oxidant, and a respective pair of secondary oxidant lances are provided one either side of the furnace pointing into the heating zone, lancing a secondary oxidant into the heating zone downstream of the burner substantially parallel with a cross plane, such that a temperature is measured downstream of the lances and that each of the lance pairs includes an upstream, low-speed first and a downstream, high-speed second lance, wherein the amount of secondary oxidant supplied via the first lance is regulated to achieve a homogenous lateral temperature profile. A related furnace is also provided.

A lance and a method determine reaction data of the course of a reaction, in which a reaction gas is top-blown by at least one lance onto a metallic melt in a metallurgical vessel and measured data are determined in this way, reaction data for the course of the reaction are determined as a function of these, where the lance for determining measured data blows out a gas which is conveyed separately from the reaction gas through at least one outlet opening of at least one measuring conduit. The lance for determining measured data blows out the gas which is conveyed separately from the reaction gas laterally through at least one outlet opening of at least one measuring conduit and the internal pressure of at least one gas bubble of this gas formed at this outlet opening of the respective measuring conduit is measured.

Disclosed is a system and method for evaluating a status of a refractory material in metallurgical vessels, including furnaces and ladles, wherein a slag buildup is formed on the surface of such material as a result of scrap accumulation and chemical reactions occurring during the melting of metals in such vessels. The system and method are operative to determine both a rate of degradation of the material under evaluation, including the thickness of such material, and a measure of the slag buildup to predict and extend the operational life and improve the maintenance plan of the vessel. The system is capable of determining the thickness of and the slag buildup on the entire material under evaluation by sampling a number of regions of such material with different types of sensors, characterizing the surface profile of such material, and using appropriate signal processing techniques and artificial intelligence algorithms.

The instant invention relates to a blow lance assembly for metal manufacturing and refining, developed so as to control slag formation and oxidation, as well as the heat capacity of the reactor, and the conservation of the operational conditions during charging and blowing, having, in its lower part, two groups of gas outlets which determine two blowing conditions, the first group consisting of oxygen passage nozzles having a converging-diverging shape, main responsible for the oxidation reactions and for the conveyance of the basic solid material, mainly calcium oxide, for initial slag formation, and dephosphorization at the final stages during batch refining; the second group consisting of secondary jets with various functions during each blowing stage, the first function, at the beginning of the process as an afterburning agent, through the reaction of oxygen with carbon monoxide generated by the main jets, and the second function being that of accelerating the reaction with carbon by increasing oxygen jet speed, accelerating scrap melting in the early stages and, finally, incrementing the oxidation of the elements of the metal bath, iron, in order to reduce the phosphorus content in the final stages of batch refining.

Provided are a method and to an arrangement for monitoring characteristics of a furnace process in a furnace space limited by a furnace shell of a metallurgical furnace. The arrangement comprises a process monitoring unit having a frame mounted by means of a mounting means on the metallurgical furnace outside the furnace space of the furnace shell. Also provided is a process monitoring unit for use in the method and/or in the arrangement.