An aluminum electrolytic bath having continuous aluminum-frame anode with built-in conductors, solving the problems of the existing aluminum electrolytic baths, such as poor electrical and thermal conductivity and exhausting capability, high energy consumption, complex operation, poor electrolytic bath stability, large amount of asphalt fumes and the difficulties in collecting the same and in electrolytic fume purification, few variety and poor quality of produced products, and influence on integrity of the anode, includes an aluminum-frame anode and a cathode. The disclosure greatly reduces power consumption and improves current efficiency, the stability and yield of the electrolytic bath.

The application is directed towards methods for purifying an aluminum feedstock material. A method provides: (a) feeding an aluminum feedstock into a cell (b) directing an electric current into an anode through an electrolyte and into a cathode, wherein the anode comprises an elongate vertical anode, and wherein the cathode comprises an elongate vertical cathode, wherein the anode and cathode are configured to extend into the electrolyte zone, such that within the electrolyte zone the anode and cathode are configured with an anode-cathode overlap and an anode-cathode distance; and producing some purified aluminum product from the aluminum feedstock.

The present disclosure relates to a thermally reactive thermoplastic intermediate product, in the form of a shaped body, wherein the intermediate comprises a composition, wherein the composition comprises a purified or optionally unpurified softwood lignin and at least a first additive.

An anode assembly for an aluminum electrolysis cell is provided. The anode assembly includes a baked anode block, a plurality of elongated connection elements each having an anode block contact surface and an electrical connection surface, at least one electromechanical crossbar connector covering the electrical connection surfaces of the elongated connection elements, and a crossbar electrically connected to the elongated connection elements. A method for manufacturing an anode assembly for an aluminum electrolysis cell is also provided. The method includes the steps of forming a block of green anode paste, inserting a plurality of elongated connection elements in the green anode paste, baking the green anode, positioning a crossbar above the electrical connection surfaces of the plurality of elongated connection elements, and covering the electrical connection surfaces and at least partially the crossbar with a surface-conforming electrically-conductive material.

A process of conversion of fuel grade coke produced through thermal cracking of heavy petroleum residue to anode grade coke. The process employs high sulfur fuel grade coke as the feedstock to produce low sulfur coke, which can be used to manufacture electrodes for use in the aluminum industry. A related system is adapted to remove metal content from coke and convert fuel grade coke to anode grade coke.

The present invention relates to a conversion of fuel grade coke produced through thermal cracking of heavy petroleum residue to anode grade coke. More specifically, the present invention provides a process which employs high sulfur fuel grade coke as the feedstock to produce low sulfur coke which can be used to manufacture electrodes for use in aluminium industry. Further, the invention also relates to a system for removal of metal content from coke and conversion of fuel grade coke to anode grade coke.

A method for optimizing stability in an electrolysis cell of the Hall-Hroult type where the cell has suspended prebaked anodes and a cathode panel. The panel comprises several cathode blocks or cathode block sections. A metal pad and an electrolytic bath are located between said anodes and the cathode panel. The force field acting on the metal pad is calculated and monitored in a computer based model of the cell, whereby the local current paths and correspondingly the local forces in the metal above the cathode panel are modified by influencing selectively the current distribution in individual cathode blocks or block sections in the computer based model. At least one modification is implemented in the cell. The invention also relates to a correspondingly modified cell.

There is provided a process for manufacturing a carbonaceous anode for an electrolysis cell for the production of aluminium. The process comprises contacting coke particles with a boron-containing solution to obtain boron-impregnated coke particles, mixing the boron-impregnated coke particles with coal tar pitch to form an anode paste, and forming a green anode with the anode paste. A carbonaceous anode for an electrolysis cell for the production of aluminium is also provided, which comprises at least a first fraction of coke particle, a second fraction of coke particles and coal tar pitch, wherein at least the first faction of coke particles comprises boron-impregnated coke particles, the boron-impregnated coke particles being distributed throughout the carbonaceous anode. The carbonaceous anode presents good resistivity towards air and CO.sub.2 oxidation, which translates into less dusting of the anode, thus improving its integrity throughout its lifetime.

A hydrocarbon feed stream is exposed to heat in an absence of oxygen to the convert the hydrocarbon feed stream into a solids stream and a gas stream. The gas stream is separated into an exhaust gas stream and a first hydrogen stream. The carbon is separated from the solids stream to produce a carbon stream. Electrolysis is performed on a water stream to produce an oxygen stream and a second hydrogen stream. A solid carbon block is formed. Alumina is smelted using the solid carbon block to produce aluminum. At least a portion of the oxygen of the oxygen stream and a second portion of the carbon of the carbon stream are combined to generate power and a carbon dioxide stream. At least a portion of the aluminum and a third portion of the carbon of the carbon stream are combined and heated to produce aluminum carbide.

The present document describes an electrolytic cell comprising a protective layer comprising elemental copper covering at least in part or all of a refractory material assembly covering an interior surface thereof. Also described is a copper oxide containing composition comprising copper oxide and any one of a reducing agent and a binder. Also described is a method of protecting a refractory material assembly covering an interior surface of an electrolytic cell, comprising covering at least in part, or all of the refractory material assembly with a copper sheet, a structure comprising elemental copper, a copper oxide, an elemental copper comprising composite material, a copper oxide containing composition and combinations thereof, to provide a protective layer comprising elemental copper.