The present invention provides a catalyst composition comprising rare earth exchanged USY zeolite (REUSY); pentasil zeolite; phosphorous compound; clay, silica, alumina, and spinel to enhance the catalytic activity and selectivity for light olefins in FCC operation conditions. The present invention also provides a process for the preparation of Light olefin enhancing catalyst composition with high propylene yield and coke selectivity.

Disclosed are compositions for catalysts comprising a zeolite promoted by metal and or metal oxide. In some aspects, the metal and/or metal oxide comprise a mixture of two or more metal or metal oxides. In various aspects, the zeolite is a pentasil zeolite and/or a ZSM-5 type zeolite. Also disclosed are processes for making the disclosed heterogeneous catalysts comprising preparing a mixture of a zeolite and one or more metal salts, which can include use of incipient wetness impregnation methods. In various aspects, also disclosed are methods for direct, non-oxidative preparation of higher hydrocarbons from natural gas, including selective for high yield production of C6 and higher hydrocarbons. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

A process for hydrocracking 2,4-dimethylpentane and/or 2,2,3-trimethylbutane can comprise: contacting a hydrocracking feed stream in the presence of hydrogen with a hydrocracking catalyst, wherein the hydrocracking feed stream comprises at least 0.5 wt % of 2,4-dimethylpentane and/or 2,2,3-trimethylbutane, based upon a total weight of the hydrocracking feed stream; and wherein the hydrocracking catalyst comprises a medium pore zeolite having a pore size of 5-6 A and a silica to alumina molar ratio of 20-75; preferably the hydrocracking catalyst comprises a medium pore zeolite having a pore size of 5-6 A and a silica to alumina molar ratio of 20-75 and a large pore zeolite having a pore size of 6-8 A and a silica to alumina molar ratio of 10-80, wherein the hydrogenation metal is deposited on the medium pore zeolite and the large pore zeolite.

Disclosed are processes for regenerating catalysts comprising at least one Group 10 metal and a microporous crystalline aluminosilicate having a having a molar ratio of Group 10 metal to Al of greater than or equal to about 0.007:1, and hydrocarbon conversion processes including such regeneration processes. In an aspect, the regeneration processes comprise an oxychlorination step comprising contacting the catalyst with a first gaseous stream comprising a chlorine source and an oxygen source under conditions effective for dispersing at least a portion of the at least one Group 10 metal on the surface of the catalyst and for producing a first Group 10 metal chlorohydrate. The processes further comprise a chlorine stripping step comprising contacting the catalyst with a second gaseous stream comprising an oxygen source, and optionally a chlorine source, under conditions effective for increasing the O/Cl ratio of the first Group 10 metal chlorohydrate to produce a second Group 10 metal chlorohydrate.

The present invention relates to a process for preparing a catalyst for alkane aromatization providing high % conversion, high yield, high selectivity of aromatics, and high selectivity of p-xylene in xylene, wherein said process comprises the following steps: (a) contacting a zeolite with a solution of group IIIA metal salt; (b) contacting the zeolite obtained from step (a) with the solution of metal salt selected from a group VIIB metal, a group VB metal, or a mixture thereof; and (c) contacting the zeolite obtained from step (b) with alkoxysilane, characterized in that the solution of salt in step (b) comprising a glycol solvent as a reducing agent under a basic condition, and step (b) is operated at the temperature higher than 120 C.

The present invention relates to a catalyst for producing olefins from dehydrogenation of alkane having 2 to 5 carbon atoms and a method for producing olefins using said catalyst, wherein said catalyst comprises a hierarchical zeolite nanosheet having a silica to alumina(SiO.sub.2/AI.sub.2O.sub.3) ratio more than 120 and group X metal(s) in a range of 0.3 to 5% by weight. The catalyst according to the conversion of precursor to yields and high olefins selectivity.

A process for the production of benzene and ethylene from an alkane-containing gas stream. The alkane-containing gas stream may be contacted, in a reaction zone of a reactor under alkane aromatization conditions, with an aromatization catalyst including any combination of fresh, spent, and regenerated catalyst to produce an outlet stream including (i) spent catalyst and (ii) a product mixture including benzene and ethylene. The spent catalyst may be regenerated in a regeneration zone under regeneration conditions to produce the regenerated catalyst. A selected amount of fresh catalyst may be added to the regeneration zone to produce the mixture of fresh catalyst and regenerated catalyst, which may be recycled to the reaction zone. A ratio of benzene to ethylene in the product mixture may be controlled by modifying the alkane aromatization conditions, the regeneration conditions, and/or the selected amount of fresh catalyst added to the regeneration zone.

Disclosed herein is a process for producing para-xylene comprising the steps of: (a) contacting a feedstock comprising toluene with a first catalyst under effective vapor phase toluene disproportionation conditions to disproportionate said toluene and produce a first product comprising benzene, unreacted toluene and greater than equilibrium amounts of para-xylene; and (b) contacting a feedstock comprising C.sub.9+ aromatic hydrocarbons and benzene with a second catalyst in the presence of 0 wt. % or more of hydrogen having a 0 to 10 hydrogen/hydrocarbon molar ratio under effective C.sub.9+ transalkylation conditions to transalkylate said C.sub.9+ aromatic hydrocarbons and produce a second product comprising xylenes.

A process for producing benzene comprising the steps of: (a) separating a source feedstream comprising C5-C12 hydrocarbons including benzene and alkylbenzenes into a first feedstream comprising a higher proportion of benzene than the source feedstream and a second feedstream comprising a lower proportion of benzene than the source feedstream and subsequently,
(b) contacting the first feedstream in the presence of hydrogen with a first hydrocracking catalyst, and
(c) contacting the second feedstream with hydrogen under second process conditions to produce a second product stream comprising benzene, wherein
i) the second process conditions are suitable for hydrocracking and step (c) involves contacting the second feedstream in the presence of hydrogen with a second hydrocracking catalyst,
ii) the second process conditions are suitable for toluene disproportionation and involve contacting the second feedstream with a toluene disproportionation catalyst or
iii) the second process conditions are suitable for hydrodealkylation.

The presently disclosed subject matter provides methods for producing olefins and/or aromatics from coker naphtha. In a non-limiting embodiment, a method for producing aromatics includes hydrogenating the coker naphtha stream in the presence of a first catalyst to remove diolefins and sulfur, if any, to obtain a hydrogenated stream and subjecting the hydrogenated stream to aromatization in the presence of a second catalyst to produce an aromatic-rich stream that includes benzene, toluene and xylene. In certain embodiments, a method for producing olefins includes hydrogenating the coker naphtha stream in the presence of a first catalyst to remove diolefins and sulfur, if any, to obtain a hydrogenated stream and subjecting the hydrogenated stream to catalytic cracking in the presence of a second catalyst to produce an olefin-rich stream that includes ethylene, propylene and aromatics.