Patent classifications
C04B35/6286
Microwave-assisted carbon template method for preparing supported nano metal materials
The present disclosure provides a microwave-assisted carbon template method for preparing supported nano metal-oxides or nano metals. The method includes mixing a carbohydrate, urea, and a precursor of an oxide support with a metal salt in a container, adding a certain amount of water, and completely dissolving the solid chemicals through ultrasonic stirring to form a homogeneous solution. The method also includes performing microwave treatment on the obtained solution for approximately 0.1 minute to 60 minutes with a microwave heating power in a range of approximately 100 W to 50 kW to dehydrate and carbonize the carbohydrate and thus form a dark brown solid. The method further includes performing heat treatment on the dark brown solid at a temperature in a range of approximately 200° C. to 1100° C. in an air atmosphere for approximately 0.5 hour to 24 hours to obtain a metal-oxide supported by a porous oxide support.
Production of a combustion chamber made of composite material
A method for producing an annular combustion chamber of a turbojet using CMC. For this, a shaping tool with movable slides is used and said chamber is produced around the tool, thereby producing a fibrous preform of which the shape is consolidated by drape moulding on the tool and pyrolysis, which is then densified by CVI. Several slides have back drafts, at least one other of such slides having a draft or neither a draft nor a back draft. Then, the slides are removed in a predetermined order imposed by the back drafts and the relative positions of the slides.
METHOD TO ACHIEVE A SMOOTH SURFACE WITH PRECISE TOLERANCE CONTROL FOR A COMPLEX (NON-FLAT) GEOMETRY
A method of producing a CMC having a smooth surface includes forming a fiber preform; rigidizing the preform with an interphase coating; infiltrating a ceramic slurry into the preform to form a green body; conducting secondary operations on the green body; applying a slurry-based layer onto a portion of the green body; and infiltrating the green body with a molten silicon or silicon alloy, such that the CMC exhibits a smooth surface. The application of the slurry-based surface layer onto the green body includes placing the green body into a tool fixture having upper and lower components, such that a gap is present between the green body and at least one of the upper and lower components; and delivering a surface layer slurry into at least one gap, such that the surface layer slurry forms the slurry-based layer on at least a portion of the green body.
METHOD OF MANUFACTURING CMC COMPONENTS USING BORON CARBIDE
A method of manufacturing a ceramic matrix composite component includes pressure casting a fibrous preform with a slurry comprising boron carbide and densifying the fibrous preform using a liquid source of carbon. The method may include forming holes in the fibrous preform before pressure casting the fibrous preform with the slurry. The method may also include sintering the boron carbide after the pressure casting. In various embodiments, the sintering may be performed before the densifying.
METHOD OF FABRICATING A CERAMIC COMPOSITE
A method of making a ceramic composite component includes providing a fibrous preform or a plurality of fibers, providing a first plurality of particles, coating the first plurality of particles with a coating to produce a first plurality of coated particles, delivering the first plurality of coated particles to the fibrous preform or to an outer surface of the plurality of fibers, and converting the first plurality of coated particles into refractory compounds. The first plurality of particles or the coating comprises a refractory metal.
HIGH TEMPERATURE FIBER, METHOD OF MAKING AND HIGH TEMPERATURE FIBER COMPOSITES
Disclosed is a method of making high temperature fiber including chemically bonding high temperature material to a fiber template at a first temperature to form a precursor fiber and processing the precursor fiber at a second temperature to form the high temperature fiber. The first temperature does not equal the second temperature. Also disclosed are high temperature fibers made by the method.
FIBER HAVING INTEGRAL WEAK INTERFACE COATING, METHOD OF MAKING AND COMPOSITE INCORPORATING THE FIBER
Disclosed is a method of coating a high temperature fiber including depositing a base material on the high temperature fiber using atomic layer deposition, depositing an intermediate material precursor on the base material using molecular layer deposition, depositing a top material on the intermediate material precursor or the intermediate layer using atomic layer deposition, and heat treating the intermediate precursor. The intermediate material in the final coating includes a structural defect, has lower density than the top material or a combination thereof. Also disclosed are the coated high temperature fiber and a composite including the high temperature fiber.
HIGH TEMPERATURE FIBER AND METHOD OF MAKING
Disclosed is a method of making high temperature fiber including incorporating an inorganic atom into a polymer precursor fiber to form a modified polymer precursor fiber and converting the modified polymer precursor fiber to a high temperature fiber having a bonded inorganic atom.
CMC SYSTEM FOR IMPROVED INFILTRATION
A method is provided in which multiple layers are formed. Each of the layers includes at least a first set of ceramic fibers and a second set of ceramic fibers. The first set is arranged at an angle with respect to the second set. The first set and the second set define a plurality of pores therebetween. The layers are arranged on top of each other to form a porous preform. The pores of the layers arranged on top of each other are aligned. The pores define a plurality of channels extending continuously through the porous preform from a first side of the porous preform to a second side of the porous preform. Each channel comprises one inlet at the first side of the porous preform and one outlet at the second side of the porous preform. The porous preform is infiltrated with a matrix material.
Method of fabricating a ceramic composite
A method of making a ceramic composite component includes providing a fibrous preform or a plurality of fibers, providing a first plurality of particles, coating the first plurality of particles with a coating to produce a first plurality of coated particles, delivering the first plurality of coated particles to the fibrous preform or to an outer surface of the plurality of fibers, and converting the first plurality of coated particles into refractory compounds. The first plurality of particles or the coating comprises a refractory metal.