Polyurethane foam-forming compositions, methods of producing polyurethane foams, polyurethane foams produced from such compositions made by such methods, as well as isocyanate-reactive compositions. The polyurethane foam-forming compositions include a polyol blend, a blowing agent composition, and a polyisocyanate. The polyol blend includes an aromatic amine-initiated polyether polyol, a saccharide-initiated polyether polyol, and an aromatic polyester polyol and has a content of —C.sub.2H.sub.4O— units of 3 to 6% by weight, based on the total weight of the polyurethane foam-forming composition. The blowing agent composition includes a hydrochlorofluoroolefin and a carbon dioxide-generating chemical blowing agent.

Polyol premixes and thermally insulating rigid polyurethane foams, such as those that can be used as a thermal insulation medium in the construction of refrigerated storage devices, are disclosed. A polymer polyol having a OH number of greater than 260 mg KOH/g is utilized. The resulting polyurethane foams can exhibit improved thermal insulation properties without sacrificing other important physical and processing properties.

This invention relates to improved flexible foams prepared from polymer polyols and to a process for preparing these improved flexible foams.

A process for making a polyurethane foam, comprising combining, at an isocyanate index of at most 120: (a) a polyol component comprising (i) from 10 to 70 parts by weight of a first polyol having a number average molecular weight of 2000 to 12000 Dalton, and a functionality of 2 to 6; and (ii) from 90 to 30 parts by weight of a second polyol having a number average molecular weight of 300 to 1500 Dalton, a functionality of 2 to 6, and a hydroxyl value of 100 to 600 mg KOH/g; (b) an amine catalyst consisting of: (i) from 0.2 to 0.6 pphp of triethylenediamine, and optionally from 0.05 to 0.20 pphp bis(dimethylaminoethyl)ether; or (ii) an amount of one or more tertiary amines having a catalytic gelling and/or blowing activity equivalent to (i); and (c) foam-forming reactants comprising an aromatic polyisocyanate, to obtain the foam.

The present invention discloses a viscoelastic sound-absorbing polyurethane foam and a method for preparing the same, the foam being prepared by reacting a polyisocyanate composition and an isocyanate reactive component. The isocyanate reactive component comprises, based on the weight of mixed polyethers, 30-80 wt % of (bii) a copolyol of epoxypropane-epoxyethane, or a conjugate thereof, wherein the content of oxy-ethylidene unit is 5-35 wt %; 2-20 wt % of (biii) a copolyol of epoxypropane-epoxyethane, or a conjugate thereof, wherein the content of oxy-ethylidene unit is 70-100 wt %; and 20-70 wt % of (biv) a copolyol of epoxypropane-epoxyethane, or a conjugate thereof, wherein the content of oxy-ethylidene unit is 0-20 wt %. The sound-absorbing foam of the present invention has a ball rebound rate of 15-30% and good sound absorption performance.

The present invention relates to a method for producing a viscoelastic polyurethane soft foam. The invention further relates to a viscoelastic polyurethane soft block foam or viscoelastic polyurethane soft molded foam having particularly high tensile strengths, which are produced by the method according to the invention, and to the use of said foams. The present invention further relates to polyol compositions which are suitable for the production of viscoelastic polyurethane foams.

The present invention relates to predominantly (>50 vol %) open-cell (to DIN ISO 4590-5 86), cold-deformable, rigid polyurethane foams which possess high acoustic absorption and a uniform cell structure and which are suitable for producing automotive interior trim, more particularly roof linings and pillar trim.

A reaction system, such as for forming a rigid polyurethane foam, includes a flame retardant polyol that is a brominated reaction product of a cardanol component, a bromine component, and an additive component. The cardanol component includes at least 80 wt % of cardanol, based on the total weight of the cardanol component, and the bromine component including at least 80 wt % of bromine, based on the total weight of the bromine component.

A flame retardant slabstock polyurethane foam composition includes polyol and polyisocyanate as main ingredients and an ordinary additive, excluding a flame retardant, for forming polyurethane foams. The polyol is bio-polyetherpolyol derived from vegetable oil and comprises 50% to 90% by weight of polyetherpolyol (A) having a weight average molecular weight of 3,000 to 6,000 g/mol and 10% to 50% by weight of polyetherpolyol (B) having a weight average molecular weight of 500 to 1,000 g/mol. An isocyanate index of the polyol defined by the following Equation 1 is 70 to 95

[00001]$\begin{array}{cc}\mathrm{Isocyanate}.Math..Math.\mathrm{Index}=\frac{\mathrm{Number}.Math..Math.\mathrm{of}.Math..Math.\mathrm{moles}.Math..Math.\mathrm{of}.Math..Math.\mathrm{iscocyanate}.Math..Math.\mathrm{groups}.Math..Math.\left(\mathrm{NCO}\right)}{\mathrm{Number}.Math..Math.\mathrm{of}.Math..Math.\mathrm{moles}.Math..Math.\mathrm{of}.Math..Math.\mathrm{hydroxyl}.Math..Math.\left(\mathrm{OH}\right).Math..Math.\mathrm{groups}}\times 100.& \left[\mathrm{Equation}.Math..Math.1\right]\end{array}$

A polyurethane elastomer, e.g., for use in polyurethane mats, includes the reaction product of an isocyanate component that includes at least one isocyanate and an isocyanate-reactive component that includes (a) a first polyol component including from 40 wt % to 90 wt % of at least one polyether polyol having an average hydroxyl functionality that is greater than 2.5 and a number average molecular weight from 300 g/mol to 1,500 g/mol; (b) a second polyol component including from 2 wt % to 20 wt % of at least one ethylene oxide capped polyoxypropylene-polyoxyethylene polyol having an average hydroxyl functionality greater than 1.5 and less than 4.0, a number average molecular weight from 4,000 g/mol to 6,000 g/mol, and from 60% to 85% of a primary hydroxyl group content; and (c) a third polyol component including from 1 wt % to 20 wt % of at least one polyoxypropylene polyol having an average hydroxyl functionality greater than 1.5 and less than 4.0 and a number average molecular weight from 300 g/mol to 1,500 g/mol.