A method for repairing a ceramic matrix composite (CMC) article including a ceramic material in a matrix including a metal alloy, wherein a localized region of the metal alloy has a defect. The method includes applying heat to the localized region for a time sufficient to increase the temperature of the metal alloy in the localized region above the melt temperature thereof and cause the metal alloy in the localized region to flow and seal the crack.

Disclosed is a ceramic matrix component having a fibrous core and a ceramic matrix composite shell surrounding at least a portion of the fibrous core. The ceramic matrix composite shell comprises a fibrous preform. The fibrous core has a greater porosity than the fibrous preform. A method of making the ceramic matrix component is also disclosed.

A prepreg for a ceramic matrix composite, a process for the preparation of a green body with the help of the prepreg, and a process for the preparation of the ceramic matrix composite from the green body prepared according to the present invention are provided. The inventive process comprises the following steps: a) impregnating an arrangement of ceramic fibers with a slurry, which slurry comprises the following components: (i) 10 to 40 vol.-%, based on the total volume of the slurry, of ceramic particles, (ii) an alcoholic organic solvent selected from: (ii-1) 21 to 35 wt.-%, based on the total weight of the ceramic particles in the slurry, of glycerol, (ii-2) 10 to 35 wt.-%, based on the total weight of the ceramic particles in the slurry, of an oligo or polyethylene glycol with an average molecular weight of at most 800 g/mol, (ii-3) 10 to 35 wt.-%, based on the total weight of the ceramic particles in the slurry, of at least one C2-C6 alkane diol, and (ii-4) 10 to 35 wt.-%, based on the total weight of the ceramic particles in the slurry, of a mixture of two or more components, selected from a C2-C6 alkane diol, an oligo or polyethylene glycol with an average molecular weight of at most 800 g/mol, and glycerol; and (iii) water; b) reducing the water content in the slurry in the impregnated fiber arrangement to obtain a prepreg for a ceramic matrix composite; c) providing a shaped composite material from one or more prepregs obtained according to step b); d) consolidating the shaped composite material by reducing the water content and the content of alcoholic organic solvent so that a green body is obtained.

A composition which comprises a soluble or partially soluble phosphate, a refractory material and less than 1% of an oxide or hydroxide of magnesium or calcium. The composition may be mixed with water to form an investment casting slurry into which a wax pattern may be dipped. Slurry coated onto the pattern may be set by applying a stucco composition which comprises an oxide or hydroxide of magnesium or calcium. Coats of set slurry may be built up on the pattern to form an investment casting shell.

A method of making a ceramic fiber tow and the system regarding the same may be included. The method may include commingling a plurality of ceramic fibers with a fugitive fiber to form a single ceramic fiber tow. The fugitive fiber may be positioned between at least two ceramic fibers included in the single ceramic fiber tow. The method may further include forming a porous ceramic preform including at least the single ceramic fiber tow. The method may further include removing the fugitive fiber from the ceramic fiber tow leaving a space between at least two ceramic fibers of the single ceramic fiber tow. The method may further include replacing the spaces between ceramic fibers included in the ceramic fiber tows with a ceramic matrix.

Vessels such as crucibles, pans, open cups and saggars, containing a monolithic ceramic material, and a ceramic matrix composite, wherein the monolithic ceramic material is an inner tart. A method for making oxide materials that can be utilized in the contact with corrosive materials and that allows for higher conversions in a given heating process.

The invention relates to a refractory container 1 for use in a furnace for heat treatment of workpieces, comprising a mat 5 of long fibers that are embedded in a ceramic shell, with the mat 5 being shaped into a container that forms a receiving space for workpieces, and to a green body of such a container 1. Furthermore, advantageous uses of the container 1 as well as a method for manufacturing a green body or container 1 according to the invention are specified.

A process of producing a ceramic matrix composite component. The process includes positioning a plurality of ceramic matrix composite plies on top of one another and forming a cavity therein. At least a portion of the cavity includes a terminal diameter sufficiently small to permit infiltration of a densifying material. The plurality of ceramic matrix composite plies are densified to form a densified body. The densifying results in the portion of the cavity including the terminal diameter being filled with densifying material and the cavity is present in the densified body. A ceramic matrix composite having cavities therein is also disclosed.

A heat insulation material obtained by sintering a raw material comprising: 52 to 93 weight % of alumina particles having an average particle diameter of 100 nm or smaller, 1 to 45 weight % of one or more crystal transition suppression materials selected from silica particles, silica stone, talc, mullite, silicon nitride, silica fume, wollastonite, bentonite, kaolin, sepiolite and mica particles, 0 to 40 weight % of a radiation scattering material, and 1 to 20 weight % of fibers.

A method of forming a composite article may include impregnating an inorganic fiber porous preform with a first slurry composition. The slurry composition includes particles, a solvent, and a pre-gellant material. Gelling of the pre-gellant material in the slurry composition is initiated to substantially immobilize the particles and yield a gelled article. The method also includes impregnating the gelled article with a second solution that includes a high char-yielding component, and pyrolyzing the high char-yielding component to yield carbon and form a green composite article. The green composite article is then infiltrated with a molten metal or alloy infiltrant to form the composite article. The molten infiltrant reacts with carbon, and the final composite article may include less residual metal or alloy than a composite article formed without using the second solution.