A method of forming an isocyanate-functional polymer component includes forming a first mixture by mixing a recycled polyurethane article and a first isocyanate component having isocyanate-functional groups. The first mixture is heated to a temperature sufficient to transform the recycled polyurethane article from a solid form to a liquid form and react the liquid recycled polyurethane component with the first isocyanate component to form an isocyanate-functional polymer component having an isocyanate-functional group content greater than zero and less than isocyanate-functional group content of the first isocyanate component. The formed isocyanate-functional polymer component may then be used for forming a polyurethane article or polyurethane foam article that is the reaction product of the formed isocyanate-functional polymer component, a second isocyanate component and an isocyanate-reactive component having hydroxyl-functional groups.

A self-crosslinkable polyurethane or polyurethane-urea aqueous dispersion, a preparation method therefor, and a use thereof. Side chains of the polyurethane or polyurethane-urea contain non-sterically-hindered siloxy groups. During the drying and activation of the aqueous dispersion, the siloxys in the side chains are hydrolyzed and crosslinked with each other to increase the cross-linking density, significantly improving the heat resistance, the humidity resistance, and other properties of an adhesive obtained therefrom. The aqueous dispersion itself has a good stability. In addition, an application system based thereon has an excellent stability and a long storage time. The aqueous dispersion is suitable for the preparation of high quality paints and sealants, especially adhesives.

Polyurethane composites and methods of preparation are described herein. The polyurethane composites can comprise (a) a polyurethane formed by the reaction of (i) one or more isocyanates selected from the group consisting of diisocyanates, polyisocyanates, and mixtures thereof, and (ii) one or more polyols, (b) an inorganic filler, (c) an inorganic fiber, and (d) an organic fiber. Suitable organic fibers can include polyester fibers. The weight ratio of the inorganic fiber to the organic fiber can be from 1:1 to 20:1. Articles comprising the polyurethane composites described herein are also disclosed.

Composite materials and methods for their preparation are described herein. The composite materials can comprise a polyurethane and an absorptive filler. The polyurethane can be formed from the reaction of at least one isocyanate selected from the group consisting of diisocyanates, polyisocyanates, and combinations thereof, and one or more isocyanate-reactive monomers. The one or more isocyanate-reactive monomers can comprise at least one polyol and a first isocyanate-reactive monomer which includes one or more isocyanate-reactive functional groups and a moiety configured to associate with the absorptive filler.

A method of forming an isocyanate-functional polymer component includes forming a first mixture by mixing a recycled polyurethane article and a first isocyanate component having isocyanate-functional groups. The first mixture is heated to a temperature sufficient to transform the recycled polyurethane article from a solid form to a liquid form and react the liquid recycled polyurethane component with the first isocyanate component to form an isocyanate-functional polymer component having an isocyanate-functional group content greater than zero and less than isocyanate-functional group content of the first isocyanate component. The formed isocyanate-functional polymer component may then be used for forming a polyurethane article or polyurethane foam article that is the reaction product of the formed isocyanate-functional polymer component, a second isocyanate component and an isocyanate-reactive component having hydroxyl-functional groups.

Polyester polyol compositions are disclosed. The polyol compositions, which comprise recurring units of a digested thermoplastic polyester, a glycol, and castor oil, ricinoleic acid, or a mixture of castor oil and ricinoleic acid, have hydroxyl numbers within the range of 20 to 150 mg KOH/g and average hydroxyl functionalities within the range of 2.5 to 3.5. The invention includes flexible polyurethane foams that incorporate the polyester polyols. Sustainable polyester polyols made completely or in substantial part from recycled, post-industrial, and/or biorenewable materials such as polyethylene terephthalate, glycols, and castor oil are provided. The polyols have desirable properties for formulating flexible polyurethane foams and other products.

Disclosed are polyurethane foam-forming compositions with a phase stable isocyanate-reactive composition that includes a halogenated olefin blowing agent that has low or no ozone depletion potential and low global warming potential. Such polyurethane foam-forming compositions are suitable for spray application to produce polyurethane foams that are believed to exhibit good fire resistance properties, low smoke generation and low or no scorch due to reduced exotherm, thereby making them particularly suitable for use, for example, as relatively thick wall and/or roof insulation.

Polyurethane composites and methods of preparation are described herein. The polyurethane composites can comprise (a) a polyurethane formed by the reaction of (i) one or more isocyanates selected from the group consisting of diisocyanates, polyisocyanates, and mixtures thereof, and (ii) one or more polyols, (b) an inorganic filler, (c) an inorganic fiber, and (d) an organic fiber. Suitable organic fibers can include polyester fibers. The weight ratio of the inorganic fiber to the organic fiber can be from 1:1 to 20:1. Articles comprising the polyurethane composites described herein are also disclosed.

A polyurethane catalyst comprises a sodium compound, the sodium compound being 1 to 60 wt % of the polyurethane catalyst by the mass percent, and further comprises a tertiary amine and/or pyridine compound. The sodium compound and the tertiary amine and/or pyridine compound achieve a synergistic effect; during the catalysis of the polymerization of isocyanate and polyalcohol, the speed of the polymerization reaction is increased; and the prepared polyurethane material has excellent physical properties, does not contain any heavy metal element at all, is an environment-friendly catalyst, solves the technical problem of ensuring environmental protection, safety and the catalytic efficiency of the polyurethane catalyst, and is particularly applicable to the preparation of polyurethane synthetic leather resin slurry, a polyurethane elastomer (prepolymer), a polyurethane coating, a polyurethane adhesive, a polyurethane composite material, flexible polyurethane foam, and a rigid polyurethane material.

Composite materials and methods for their preparation are described herein. The composite materials can comprise a polyurethane and an absorptive filler. The polyurethane can be formed from the reaction of at least one isocyanate selected from the group consisting of diisocyanates, polyisocyanates, and combinations thereof, and one or more isocyanate-reactive monomers. The one or more isocyanate-reactive monomers can comprise at least one polyol and a first isocyanate-reactive monomer which includes one or more isocyanate-reactive functional groups and a moiety configured to associate with the absorptive filler.