A high-strength high-modulus graphene/nylon-6 fiber and a preparation method thereof are provided. The fiber is obtained through processing modified graphene and caprolactam with in situ polymerization and high-speed melt spinning. A graphene/nylon-6 composite is provided, which is obtained through compositing the modified graphene, the caprolactam and an additive. Based on the composite, a graphene/nylon-6 fabric with a permanent far-infrared healthcare function and a graphene/nylon-6 fabric with an ultraviolet protective property are provided, whose far-infrared property and ultraviolet protective property will not be attenuated due to an increase of fabric washing times, having a great market potential.

A thermoplastic polyurethane resin suitable for melt spinning is formed from a reaction mixture via a polymerization reaction. The reaction mixture includes an isocyanate component and a polyol component. The polyol component includes a first polyol that has a first number average molecular weight and a second polyol that has a second number average molecular weight. The first number average molecular weight is between 1,000 g/mol and 1,500 g/mol, and the second number average molecular weight is between 2,500 g/mol and 3,000 g/mol. One resin component formed by the first polyol via the polymerization reaction is defined as a low melting point segment and correspondingly has a first melting point between 170° C. and 185° C. Another resin component formed by the second polyol via the polymerization reaction is defined as a high melting point segment and correspondingly has a second melting point between 195° C. and 210° C.

A thermoplastic polyurethane resin suitable for melt spinning is formed from a reaction mixture via a polymerization reaction. The reaction mixture includes an isocyanate component and a polyol component. The polyol component includes a first polyol that has a first number average molecular weight and a second polyol that has a second number average molecular weight. The first number average molecular weight is between 1,000 g/mol and 1,500 g/mol, and the second number average molecular weight is between 2,500 g/mol and 3,000 g/mol. One resin component formed by the first polyol via the polymerization reaction is defined as a low melting point segment and correspondingly has a first melting point between 170° C. and 185° C. Another resin component formed by the second polyol via the polymerization reaction is defined as a high melting point segment and correspondingly has a second melting point between 195° C. and 210° C.

A method of manufacturing bulked continuous carpet filament from recycled polymer. In various embodiments, the method includes: (1) reducing recycled polymer material into polymer flakes; (2) cleansing the polymer flakes; (3) melting the flakes into a polymer melt; (4) removing water and contaminants from the polymer melt by dividing the polymer melt into a plurality of polymer streams and exposing those streams to pressures below 25 millibars or another predetermined pressure; (5) recombining the streams; and (6) using the resulting purified polymer to produce bulked continuous carpet filament.

The present invention relates to inorganic fibres having a composition comprising: 65.7 to 70.8 wt % SiO.sub.2; 27.0 to 34.2 wt % CaO; 0.10 to 2.0 wt % MgO; and optional other components providing the balance up to 100 wt %,
wherein the sum of SiO.sub.2 and CaO is greater than or equal to 97.8 wt %; and the other components, when present, comprise no more than 0.80 wt % Al.sub.2O.sub.3; and wherein the amount of MgO and other components are configured to inhibit the formation of surface crystallite grains upon heat treatment at 1100° C. for 24 hours, wherein said surface crystallite grains comprise an average crystallite size in a range of from 0.0 to 0.90 μm.

The present invention relates to inorganic fibres having a composition comprising: 65.7 to 70.8 wt % SiO.sub.2; 27.0 to 34.2 wt % CaO; 0.10 to 2.0 wt % MgO; and optional other components providing the balance up to 100 wt %,
wherein the sum of SiO.sub.2 and CaO is greater than or equal to 97.8 wt %; and the other components, when present, comprise no more than 0.80 wt % Al.sub.2O.sub.3; and wherein the amount of MgO and other components are configured to inhibit the formation of surface crystallite grains upon heat treatment at 1100° C. for 24 hours, wherein said surface crystallite grains comprise an average crystallite size in a range of from 0.0 to 0.90 μm.

A process for the manufacture of inorganic fibres comprises: (a) selecting a composition and proportion of: (i) silica sand; (ii) lime comprising at least 0.10 wt % magnesia; and (iii) optional additives comprising a source of oxides or non-oxides of one or more of the lanthanides series of elements, or combinations thereof; (b) mixing the silica sand; lime; and optional additives to form a mixture; (c) melting the mixture in a furnace; and (d) shaping the molten mixture into inorganic fibres. The raw materials selection comprises composition selection and proportion selection of the raw materials to obtain an inorganic fibre composition comprising a range of from 61.0 wt % and 70.8 wt % silica; less than 2.0 wt % magnesia; less than 2.0% incidental impurities; and no more than 2.0 wt % of metal oxides and/or metal non-oxides derived from said optional additives; with calcia providing the balance up to 100 wt %; and wherein the inorganic fibre composition comprises no more than 0.80 wt % Al.sub.20.sub.3 derived from the incidental impurities and/or the optional additives.

A process for the manufacture of inorganic fibres comprises: (a) selecting a composition and proportion of: (i) silica sand; (ii) lime comprising at least 0.10 wt % magnesia; and (iii) optional additives comprising a source of oxides or non-oxides of one or more of the lanthanides series of elements, or combinations thereof; (b) mixing the silica sand; lime; and optional additives to form a mixture; (c) melting the mixture in a furnace; and (d) shaping the molten mixture into inorganic fibres. The raw materials selection comprises composition selection and proportion selection of the raw materials to obtain an inorganic fibre composition comprising a range of from 61.0 wt % and 70.8 wt % silica; less than 2.0 wt % magnesia; less than 2.0% incidental impurities; and no more than 2.0 wt % of metal oxides and/or metal non-oxides derived from said optional additives; with calcia providing the balance up to 100 wt %; and wherein the inorganic fibre composition comprises no more than 0.80 wt % Al.sub.20.sub.3 derived from the incidental impurities and/or the optional additives.

A yarn may include at least one filament formed from a polymer composition comprising: a polymer at an amount ranging from 95 wt % to 99.99 wt %; a carbon-based nanomaterial at an amount ranging from 0.01 wt % to 5 wt %. A method may include melt spinning a polymer composition to produce a yarn, where the polymer composition includes a polymer at an amount ranging from 95 wt % to 99.99 wt %; a carbon-based nanomaterial at an amount ranging from 0.01 wt % to 5 wt %.

A method for manufacturing a composite fabric includes the steps of feeding, mixing and stirring, first drying, hot melt extrusion, first cooling, stretch extension, second cooling, winding-strands-into-roll, second drying, and weaving. The composite fabric is composed of multiple first threads and multiple second threads which are woven to the first threads. The first threads and the second threads are respectively reflective threads and glowing threads so that the composite fabric includes both features of light reflection and glowing in dark.