Patent classifications
D01D1/04
Method for manufacturing antibacterial copper nanofiber yarn
A method for manufacturing antibacterial copper nanofiber yarn includes steps of: raw material mixing operation and spinning operation, where the raw material mixing operation is to mix dry copper nanopowder having a particle size of no more than 48 nm with fiber slurry; and the spinning operation includes the following steps: mixing and stirring the copper nanopowder and the fiber slurry so that the copper nanopowder is uniformly distributed in the fiber slurry to prepare a mixed material; drying the mixed material; hot-melt drawing the mixed material, i.e. drawing out yarn with the dried mixed material through a drawing machine to form first-stage yarn; stretching and extending, i.e. passing the first-stage yarn through a plurality of rollers to stretch the first-stage yarn; naturally air-cooling the first-stage yarn to form second-stage yarn; and collecting yarn, i.e. collecting the second-stage yarn to fabricate an antibacterial copper nanofiber yarn finished product.
Melt extrusion of hemp-based thermoplastics
Methods of preparing a lignocellulosic biomass-based thermoplastic composition are described. In some embodiments, the method comprises: (a) preparing a mixture of solids comprising lignocellulosic biomass, a meltable solvent and a polyester; and (b) melt-compounding said mixture of solids; thereby preparing a lignocellulosic biomass-based thermoplastic composition. Fibers produced by the methods are also described, as are yarns and fabrics comprising the fibers.
Melt extrusion of hemp-based thermoplastics
Methods of preparing a lignocellulosic biomass-based thermoplastic composition are described. In some embodiments, the method comprises: (a) preparing a mixture of solids comprising lignocellulosic biomass, a meltable solvent and a polyester; and (b) melt-compounding said mixture of solids; thereby preparing a lignocellulosic biomass-based thermoplastic composition. Fibers produced by the methods are also described, as are yarns and fabrics comprising the fibers.
Thermal insulation
The present invention relates to inorganic fibres having a composition comprising: 61.0 to 70.8 wt % SiO.sub.2; 28.0 to 39.0 wt % CaO; 0.10 to 0.85 wt % MgO other components, if any, providing the balance up to 100 wt %, The sum of SiO.sub.2 and CaO is greater than or equal to 98.8 wt % and the other components comprise less than 0.70 wt % Al.sub.2O.sub.3, if any.
Thermal insulation
The present invention relates to inorganic fibres having a composition comprising: 61.0 to 70.8 wt % SiO.sub.2; 28.0 to 39.0 wt % CaO; 0.10 to 0.85 wt % MgO other components, if any, providing the balance up to 100 wt %, The sum of SiO.sub.2 and CaO is greater than or equal to 98.8 wt % and the other components comprise less than 0.70 wt % Al.sub.2O.sub.3, if any.
SYSTEMS AND METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT FROM COLORED RECYLED PET
A system comprising: (1) a grinding unit configured to receive and grind recycled PET bottles into a group of polymer flakes comprising up to about ten percent colored polymer flakes and balance substantially clear polymer flakes; (2) a washing unit configured to wash the group of polymer flakes; and (3) an extruder configured to extrude material in a plurality of different extrusion streams. The extruder may be further configured to: (1) receive a concentrate-polymer mixture comprising a mixture of the polymer flakes and a color concentrate; (2) melt the concentrate-polymer mixture to produce a polymer melt; (3) reduce a pressure within the extruder; and (4) pass the polymer melt through the extruder so that the polymer melt is divided into the plurality of extrusion streams. The system may then filter the polymer melt through at least one filter and form the polymer melt into bulked continuous carpet filament.
SYSTEMS AND METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT FROM COLORED RECYLED PET
A system comprising: (1) a grinding unit configured to receive and grind recycled PET bottles into a group of polymer flakes comprising up to about ten percent colored polymer flakes and balance substantially clear polymer flakes; (2) a washing unit configured to wash the group of polymer flakes; and (3) an extruder configured to extrude material in a plurality of different extrusion streams. The extruder may be further configured to: (1) receive a concentrate-polymer mixture comprising a mixture of the polymer flakes and a color concentrate; (2) melt the concentrate-polymer mixture to produce a polymer melt; (3) reduce a pressure within the extruder; and (4) pass the polymer melt through the extruder so that the polymer melt is divided into the plurality of extrusion streams. The system may then filter the polymer melt through at least one filter and form the polymer melt into bulked continuous carpet filament.
NON-WOVEN FABRIC, METHOD OF MANUFACTURING NON-WOVEN FABRIC, SOLID ELECTROLYTE MEMBRANE, METHOD OF MANUFACTURING SOLID ELECTROLYTE MEMBRANE, ALL-SOLID-STATE BATTERY, AND METHOD OF MANUFACTURING ALL-SOLID-STATE BATTERY
A solid electrolyte membrane having favorable characteristics and a method of forming the same are provided. A solid electrolyte membrane 40 is composed of a non-woven fabric (ultrafine fiber non-woven fabric) UFN and solid electrolyte particles 4AP incorporated therein. Also, the non-woven fabric UFN includes a fiber (ultrafine fiber UF) made of a resin containing a polar filler. A method of manufacturing the solid electrolyte membrane 40 includes a step of preparing the non-woven fabric UFN including a fiber made of a resin containing a polar filler, a step of applying a slurry S containing the solid electrolyte particles 4AP onto the non-woven fabric UFN, and a step of heating while pressurizing the slurry S on the non-woven fabric UFN. Further, the non-woven fabric UFN is formed by making the resin containing the polar filler be a fibrous form by a laser electrospinning method.
TRIBOELECTRIC FIBERS, GENERATORS, AND SENSORS
Aspects of triboelectric fibers and methods of manufacture of the fibers are described. In one example, a method of manufacture of a fiber for generating energy using the triboelectric effect includes forming a preform tube, heating the preform tube in a furnace, feeding a wire through the preform tube and the furnace during the heating, and pulling the wire through the furnace to form a fiber. The methods described herein can be relied upon to manufacture fibers long enough for industrial-scale textile manufacturing, including for use with industrial-scale looms. In one example, forming the preform tube can include providing a polypropylene tube and wrapping the polypropylene tube with a housing layer of amorphous film, such as acrylic film. The acrylic film can be relied upon to maintain the form and integrity of the polypropylene as the wire is pulled, and the acrylic film can be easily removed after the pulling.
TRIBOELECTRIC FIBERS, GENERATORS, AND SENSORS
Aspects of triboelectric fibers and methods of manufacture of the fibers are described. In one example, a method of manufacture of a fiber for generating energy using the triboelectric effect includes forming a preform tube, heating the preform tube in a furnace, feeding a wire through the preform tube and the furnace during the heating, and pulling the wire through the furnace to form a fiber. The methods described herein can be relied upon to manufacture fibers long enough for industrial-scale textile manufacturing, including for use with industrial-scale looms. In one example, forming the preform tube can include providing a polypropylene tube and wrapping the polypropylene tube with a housing layer of amorphous film, such as acrylic film. The acrylic film can be relied upon to maintain the form and integrity of the polypropylene as the wire is pulled, and the acrylic film can be easily removed after the pulling.