D01D1/04

Thermal Insulation
20220127152 · 2022-04-28 · ·

The present invention relates to inorganic fibres having a composition comprising: 61.0 to 70.8 wt% SiO.sub.2; 28.0 to 39.0 wt% CaO; 0.10 to 0.85 wt% MgO other components, if any, providing the balance up to 100 wt %,

The sum of SiO.sub.2 and CaO is greater than or equal to 98.8 wt % and the other components comprise less than 0.70 wt % Al.sub.2O.sub.3, if any.

Thread drawing processes

The thread drawing processes include the steps of feeding, mixing and stirring, first drying, hot melt extrusion, first cooling, stretch extension, second cooling, winding-strands-into-roll, and second drying. The threads made by the processes mainly use thermoplastic polyurethane particles which are easily prepared. When fabric made by the threads is attached to objects, the fabric is flat and neat.

Thread drawing processes

The thread drawing processes include the steps of feeding, mixing and stirring, first drying, hot melt extrusion, first cooling, stretch extension, second cooling, winding-strands-into-roll, and second drying. The threads made by the processes mainly use thermoplastic polyurethane particles which are easily prepared. When fabric made by the threads is attached to objects, the fabric is flat and neat.

Ultrafine fiber production method

A method for producing ultrafine fibers of the present invention includes forming an electric field between an discharging nozzle from which a raw resin is discharged and a charging electrode which is disposed apart from the discharging nozzle, and supplying the raw resin which has been heated and melted into the electric field from the discharging nozzle to spin the raw resin. The raw resin is a resin mixture which contains a resin having a melting point and an additive, and satisfies a relation (I) below:
A/B≥1.0×10.sup.2  (I)
wherein A represents the absolute value (Ω) of electrical impedance of the raw resin at 50° C., and B represents the absolute value (Ω) of electrical impedance of the raw resin at a temperature 50° C. higher than a melting point of the raw resin.

Ultrafine fiber production method

A method for producing ultrafine fibers of the present invention includes forming an electric field between an discharging nozzle from which a raw resin is discharged and a charging electrode which is disposed apart from the discharging nozzle, and supplying the raw resin which has been heated and melted into the electric field from the discharging nozzle to spin the raw resin. The raw resin is a resin mixture which contains a resin having a melting point and an additive, and satisfies a relation (I) below:
A/B≥1.0×10.sup.2  (I)
wherein A represents the absolute value (Ω) of electrical impedance of the raw resin at 50° C., and B represents the absolute value (Ω) of electrical impedance of the raw resin at a temperature 50° C. higher than a melting point of the raw resin.

METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT FROM RECYCLED PET
20210299914 · 2021-09-30 ·

A method of manufacturing bulked continuous carpet filament that includes providing a polymer melt and separating the polymer melt from the extruder into at least eight streams. The multiple streams are exposed to a chamber pressure within a chamber that is below approximately 25 millibars, or another predetermined pressure. The streams are recombined into a single polymer stream. Polymer from the polymer stream is then formed into bulked continuous carpet filament.

A POLYMER FOR THE PRODUCTION OF CARBON FIBERS AND CARBON FIBERS MADE THEREFROM
20210284774 · 2021-09-16 ·

A polymer comprising repeating units derived from a first monomer, typically acrylonitrile, and repeating units derived from a second monomer different from the first monomer, wherein the second monomer is a compound comprising an ethylenically unsaturated organic anion and an organic cation containing a C═N imine group; a process for producing carbon fibers using the said polymer; and carbon fibers made therefrom, are described herein.

A POLYMER FOR THE PRODUCTION OF CARBON FIBERS AND CARBON FIBERS MADE THEREFROM
20210284774 · 2021-09-16 ·

A polymer comprising repeating units derived from a first monomer, typically acrylonitrile, and repeating units derived from a second monomer different from the first monomer, wherein the second monomer is a compound comprising an ethylenically unsaturated organic anion and an organic cation containing a C═N imine group; a process for producing carbon fibers using the said polymer; and carbon fibers made therefrom, are described herein.

WIRE DRAWING PROCESS OF LIGHT STORAGE WIRE
20210252573 · 2021-08-19 ·

A wire drawing process of a light storage wire includes a feeding step, a mixing step, a first drying step, a hot melt extrusion step, a first cooling step, a shaping/organizing wire step, a hot-temperature remodeling step, a stretching step, a second cooling step, a strand winding/rolling step, and a second drying step.

Systems and methods for manufacturing bulked continuous filament from colored recycled PET
11840039 · 2023-12-12 · ·

A system comprising: (1) a grinding unit configured to receive and grind recycled PET bottles into a group of polymer flakes comprising up to about ten percent colored polymer flakes and balance substantially clear polymer flakes; (2) a washing unit configured to wash the group of polymer flakes; and (3) an extruder configured to extrude material in a plurality of different extrusion streams. The extruder may be further configured to: (1) receive a concentrate-polymer mixture comprising a mixture of the polymer flakes and a color concentrate; (2) melt the concentrate-polymer mixture to produce a polymer melt; (3) reduce a pressure within the extruder; and (4) pass the polymer melt through the extruder so that the polymer melt is divided into the plurality of extrusion streams. The system may then filter the polymer melt through at least one filter and form the polymer melt into bulked continuous carpet filament.