A process for preparing a hollow fiber includes the steps of providing a dope solution including polyamide imide (PAI), providing an aqueous bore solution including polyethylene imine (PEI), extruding the dope solution in an cross-sectional annular shape and ejecting the bore solution in the center of the annular shape, allowing the PAI and the PEI to react, thereby forming an internal surface layer including the cross-linked reaction product, and forming a polyamide Thin Film Composite (TFC) layer by interfacial reaction of aqueous di- or triamine compound and organic di- or triacylhalide compound on the internal surface layer including the cross-linked reaction product.

A method for manufacturing a composite fabric includes the steps of feeding, mixing and stirring, first drying, hot melt extrusion, first cooling, stretch extension, second cooling, winding-strands-into-roll, second drying, and weaving. The composite fabric is composed of multiple first threads and multiple second threads which are woven to the first threads. The first threads and the second threads are respectively reflective threads and glowing threads so that the composite fabric includes both features of light reflection and glowing in dark.

An electrospinning system, method, and apparatus comprises a dual polarity high voltage power supply with much less power out for safe operation, a solution dispensing assembly held at high positive potential by the dual polarity power supply, a Corona discharge assembly held at high negative potential by the dual polarity power supply, and a drum collector held at ground potential wherein a solution is drawn from the solution dispensing assembly to the drum collector thereby forming a fiber mat.

In one aspect, the invention relates to recycled polyethylene terephthalate compositions, fibers and articles produced therefrom, and methods for producing same. In a further aspect, the invention relates to homogenized post-consumer polyethylene terephthalate. In a further aspect, the invention relates to extruded polymer compositions, polymer mixtures, fibers, and/or Bulked Continuous Filament fibers comprising post-consumer polyethylene terephthalate. In a further aspect, the invention relates to processes for preparing recycled polyethylene terephthalate compositions. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present invention.

In one aspect, the invention relates to recycled polyethylene terephthalate compositions, fibers and articles produced therefrom, and methods for producing same. In a further aspect, the invention relates to homogenized post-consumer polyethylene terephthalate. In a further aspect, the invention relates to extruded polymer compositions, polymer mixtures, fibers, and/or Bulked Continuous Filament fibers comprising post-consumer polyethylene terephthalate. In a further aspect, the invention relates to processes for preparing recycled polyethylene terephthalate compositions. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present invention.

This invention relates to eco-friendly solutions and gels for making high strength ultra-high molecular weight polyolefin (UHMWPO) fibers, films, filters, membranes by solution and gel spinning techniques. This invention also makes soft, strong, oriented, and elastic fibers from styrenic block copolymers. The polymers are first dissolved or dispersed in a cyclic terpene. In some embodiments, the fibers are extruded or drawn from the solution or gel, and cooled to form a gel filament. In some embodiments, the fibers and films are soft and elastic by making the spinnable solution or gel from polyolefin and styrenic block copolymers or other elastomeric polymers in cyclic terpene. In some embodiments the fibers and films produced can be oriented by stretching or drawing in the gel state before and/or during and/or after removal of cyclic terpene.

An electrospinning system, method, and apparatus comprises a dual polarity high voltage power supply with much less power out for safe operation, a solution dispensing assembly held at high positive potential by the dual polarity power supply, a Corona discharge assembly held at high negative potential by the dual polarity power supply, and a drum collector held at ground potential wherein a solution is drawn from the solution dispensing assembly to the drum collector thereby forming a fiber mat.

A method of producing polymer fibers and/or particles by direct polymerization of monomers without use of any external high energy sources (such as heat or UV) is described. The method may be used to fabricate polymer fibers, fiber mats, 3D polymer fiber structures, and polymer nano- and microparticles. Polymer fibers may be used to create fiber mats which can be utilized in a variety of applications.

A system comprising: (1) a grinding unit configured to receive and grind recycled PET bottles into a group of polymer flakes comprising up to about ten percent colored polymer flakes and balance substantially clear polymer flakes; (2) a washing unit configured to wash the group of polymer flakes; and (3) an extruder configured to extrude material in a plurality of different extrusion streams. The extruder may be further configured to: (1) receive a concentrate-polymer mixture comprising a mixture of the polymer flakes and a color concentrate; (2) melt the concentrate-polymer mixture to produce a polymer melt; (3) reduce a pressure within the extruder; and (4) pass the polymer melt through the extruder so that the polymer melt is divided into the plurality of extrusion streams. The system may then filter the polymer melt through at least one filter and form the polymer melt into bulked continuous carpet filament.

The resin composition for melt spinning of the present invention is a filament having a melt viscosity of 250 Pas or less at 200° C. and a shear rate of 0.1 s.sup.−1 and a tensile strength of 10 MPa or more. The filament can be produced by forming a molten liquid of a resin composition having a melt viscosity of 250 Pas or less at 200° C. and a shear rate of 0.1 s.sup.−1 into a filament shape to provide a formed material, and conveying and concurrently cooling the formed material. The present invention also provides a resin composition for melt spinning being a filament, and a method for producing fiber using a melt spinning apparatus.