A device for producing a composite nonwoven web which includes a first layer and a second layer. The first layer has a spunbonded nonwoven and/or long fibers. The first layer has an upper face and a first width. The second layer has short fibers and a second width. The device includes at least one conveyor device which transports at least the first layer in a conveying direction, a headbox system which dispenses the short fibers onto the upper face of the first layer between two edges which extend transversely to the conveying direction, and a collecting device which is arranged so that some of the short fibers dispensed from the headbox system can be collected in a region of at least one of the two edges before the short fibers which are dispensed in the region come into contact with the upper face of the first layer.

A method for producing a fibrous material web, particularly for producing a tissue or hygienic paper web, in which a fibrous suspension is dewatered in a crescent former to obtain a fibrous material web, and dried on a Yankee. After the crescent former, the fibrous material web is guided along with the forming screen and felt over a suction roller downstream of the forming roller. A device for carrying out the method for producing a fibrous material web.

A method for producing a fibrous material web, particularly for producing a tissue or hygienic paper web, in which a fibrous suspension is dewatered in a crescent former to obtain a fibrous material web, and dried on a Yankee. After the crescent former, the fibrous material web is guided along with the forming screen and felt over a suction roller downstream of the forming roller. A device for carrying out the method for producing a fibrous material web.

Methods and apparatuses for producing a substrate are described. A method and apparatus for introducing a component into a fluid supply is also presented. A method can include providing a first fluid supply. The fluid supply can be configured as a foam in some embodiments. The method can also include providing a component feed system and a supply of the component. The method can include introducing the component to a fluid supply in an eductor in some aspects. A resultant slurry including a fluid supply and the component can be transferred through a headbox. The resultant slurry can be dewatered to provide a substrate including the component.

Methods and apparatuses for producing a substrate are described. A method and apparatus for introducing a component into a fluid supply is also presented. A method can include providing a first fluid supply. The fluid supply can be configured as a foam in some embodiments. The method can also include providing a component feed system and a supply of the component. The method can include introducing the component to a fluid supply in an eductor in some aspects. A resultant slurry including a fluid supply and the component can be transferred through a headbox. The resultant slurry can be dewatered to provide a substrate including the component.

Methods and apparatuses for producing a zoned and/or layered substrate are described. A method can include providing a first supply of fibers, providing a second supply of fibers, and providing a headbox. The headbox can include a machine direction, a cross-direction, and a first cross-directional divider that separates a first zone of the headbox from a second zone of the headbox in a cross-directional manner. The method can further include transferring the first supply of fibers and the second supply of fibers to the headbox. The method can also include transferring the first supply of fibers and the second supply of fibers through the headbox to provide the substrate.

A method of casting an MFC film on a substrate (52) comprises providing an MFC dispersion having a solids content of 2.5-25% by weight, and a viscosity above 4 Pas at a shear rate of 20 s.sup.?1; exposing the MFC dispersion to a first shearing step (9), providing a shear rate of above 10 s.sup.?1; introducing the MFC dispersion into a film forming device (4), laterally distributing (41) the MFC dispersion: exposing the distributed MFC dispersion to a second shearing step (42), providing a shear rate of above 100 s.sup.?1; decelerating (43) the distributed MFC dispersion: exposing the MFC dispersion to a third shearing step (44), providing a shear rate of above 100 s.sup.?1; and simultaneously with, or subsequent to, the third shearing step (44), depositing the MFC dispersion on the substrate to form a wet MFC film on the substrate.

Methods and systems for applying barrier coatings to nanocellulose-coated paper and paperboard.

A sheet manufacturing apparatus includes: a web forming unit that includes a first depositing unit which forms a first web by depositing a first mixture containing fibers and a second depositing unit which forms a second web by depositing a second mixture containing fibers on the first web, and that forms a web for processing; and a processing unit that manufactures a sheet by performing processing including heating with respect to the web for processing formed by the web forming unit.

A system comprising a pulper configured to (i) accept surfactant, a liquid and fiber stock and (ii) generate a foam that suspends the fiber stock, wherein the foam has a half-life; a headbox configured to receive the foam-suspended fiber stock from the pulper and displace the foam-suspended fiber stock onto a forming wire, wherein a time it takes the foam-suspended fiber stock to move from the pulper to the headbox is less than the half-life; and a foam return device that removes at least some of the foam from the forming wire and returns the at least some of the foam to the pulper.