A fibrous material, method for making the same, and articles comprising the same are shown and described. The fibrous material is a low density material that exhibits high strength properties. In embodiments, the fibrous material has a density of 0.15 g/cm.sup.3 or less and a tensile strength of 10 N/inch or greater. The fibrous material may be in the form of a paperboard and is suitable for use in a variety of applications including as a packaging material.

The invention relates to a method of making a structured fibrous web (W). The method comprises forming a fibrous web (W) and conveying the formed fibrous web on a water receiving felt (5) to a dewatering nip (PN) formed by a first press unit (8) and a second press unit (9) and where an endless belt (11) is passed through the nip together with the fibrous web 5 (W) and the water receiving felt (5), The endless belt has a side which is covered by a polymer and which contacts the fibrous web (W) in the dewatering nip (PN). After the dewatering nip, the web (W) is transferred with a speed difference to an endless structured clothing (12) which is permeable to air and has protruding knuckles (40) on the side that contacts the fibrous web (W) and which protruding knuckles (49) give the structured clothing (12) a topographic surface 10 area which, for a given length of the structured clothing (12) in the machine direction and a given width of the structured clothing in the cross machine direction, exceeds the plain surface area of a part of the endless belt (11) having an equal length and width. The structured clothing is operated at a speed which is so much lower than the speed of the endless belt (11) that the relative difference in speed between the endless belt (11) and the structured (12) fabric 15 corresponds to the relative difference in surface area between the endless belt (11) and the structured clothing. In this way, the fibers of the fibrous web (W) will be evenly distributed on the structured clothing (12). The invention also relates to a creped fibrous web (W) having a basis weight in the range of 14 g/m.sup.2-40 g/m.sup.2, and having a three-dimensional structure formed by depressed regions (45) and elevated regions (46). The fibers of the fibrous web (W) are 20 evenly distributed over the surface of the creped fibrous web (W).

A process for foam forming tissue or paper webs is disclosed. A foamed suspension of fibers is deposited onto a forming fabric and contacted with a gas flow prior to drying the web. For instance, the web can contact the gas flow prior to dewatering the web. The gas flow can have a volumetric flow rate and/or a velocity sufficient to rearrange the fibers within the web. In one embodiment, for instance, the gas flow can increase the caliper of the web, the stretch properties of the web, and/or the absorbency characteristics of the web. In one embodiment, the gas flow can be pulsed for producing a web with a distinctive pattern.

The invention relates to a method for production of an auto-adhesively bonded, porous, pressure-resistant molding made from comminuted lignocellulosic fibrous materials that are processed at temperatures between 120 C. and 180 C. and a pressure between 2 bar and 8 bar to yield a fiber suspension that is subsequently filled into a mold or applied to a carrier and dried without the addition of a synthetic binder.

This invention relates to the use of Lyocell fibers with a tendency to fibrillate for the manufacture of a nonwoven fibrous web material, in particular for the use in a wipe, by using a foam technique.

Fiber sheets, structures comprising the fiber sheets and the use of the sheets. The invention further relates to biodegradable and/or recyclable products comprising the fiber sheets, useful in replacing non-biodegradable products.

Tissue papers and methods of making are disclosed herein. In one aspect, a tissue paper is substantially free of a chemical debonder and has a geometric mean tensile (GMT) in a range between about 500 and about 5,000 g/3 inches (g/3 in.) and a caliper in a range between about 50 and about 350 mils/8 sheets.

According to an example aspect of the present invention, there is provided an apparatus and a method comprising a forming section for feeding an aqueous furnish of fibres on a moving surface to form a shape of a product and a pressing and heating section for removing water from the shaped product received from the moving surface. The pressing and heating section comprises a felt and metal belt that are set to run against each other for receiving the furnish from the moving surface and heating elements for heating the web in at least two pulses including at least one first pulse wherein the product is pressed for at least 10-200 ms on a first pressure and at least one second heating and smoothing pulse wherein the product is heated at least for 10-200 ms on a pressure that is higher than the first pressure, and at least one of the surfaces pressing the product being the smooth metal belt.

Tissue papers and methods of making are disclosed herein. In one aspect, a tissue paper is substantially free of a chemical debonder and has a geometric mean tensile (GMT) in a range between about 500 and about 5,000 g/3 inches (g/3 in.) and a caliper in a range between about 50 and about 350 mils/8 sheets.

A process for foam forming tissue or paper webs is disclosed. A foamed suspension of fibers is deposited onto a forming fabric and contacted with a gas flow prior to drying the web. For instance, the web can contact the gas flow prior to dewatering the web. The gas flow can have a volumetric flow rate and/or a velocity sufficient to rearrange the fibers within the web. In one embodiment, for instance, the gas flow can increase the caliper of the web, the stretch properties of the web, and/or the absorbency characteristics of the web. In one embodiment, the gas flow can be pulsed for producing a web with a distinctive pattern.