Packaging paper consisting of an unbleached kraft paper with a kappa value according to ISO 302:2015 between 38 and 60, preferably between 40 and 58 as base paper, which is optionally coated on at least one side, wherein the kraft paper is made of at least 90% primary pulp, has a basis weight according to ISO 536:2019 between 60 g/m.sup.2 and 150 g/m.sup.2 and an air resistance according to ISO 5636-5:2013 (Gurley) between 5 and 30 seconds, wherein the base paper has an elongation at break in the machine direction according to ISO 1924-3:2005 between 2.5% and 8.5% and has a Bendtsen roughness according to ISO 8791-2:2013 between 70 ml/min and 600 ml/min, preferably between 150 ml/min to 550 ml/min, more preferably 200 ml/min to 500 ml/min, and process for its production.

Packaging paper consisting of an unbleached kraft paper with a kappa value according to ISO 302:2015 between 38 and 60, preferably between 40 and 58 as base paper, which is optionally coated on at least one side, wherein the kraft paper is made of at least 90% primary pulp, has a basis weight according to ISO 536:2019 between 60 g/m.sup.2 and 150 g/m.sup.2 and an air resistance according to ISO 5636-5:2013 (Gurley) between 5 and 30 seconds, wherein the base paper has an elongation at break in the machine direction according to ISO 1924-3:2005 between 2.5% and 8.5% and has a Bendtsen roughness according to ISO 8791-2:2013 between 70 ml/min and 600 ml/min, preferably between 150 ml/min to 550 ml/min, more preferably 200 ml/min to 500 ml/min, and process for its production.

An improved paperboard pouch comprising a multilayer substrate and a method of making the same is provided. The multilayer paperboard pouch comprises an outer surface and an inner surface, wherein one of the surfaces is defined as a food contact surface. In the depicted embodiment, the properties of the polymer layer are chosen to provide adequate mechanical and barrier protection to the paper-based pouch formed on the conventional pouch-forming equipment. A method of manufacturing a multilayer paperboard pouch using conventional bag-making equipment (“CBME”) running at normal production speed for making standard plastic pouches is also provided. First, a paper is extrusion-coated and then the CBME is configured with a feeder for feeding an extrusion-coated paper intermittently for a length along a feeding path; a cutter disposed at a position predetermined for cutting one of the layers of the coated paper and forming a first side gusset, a second side gusset and a bottom gusset portions and for folding each of a first side gusset, a second side gusset and a bottom gusset portions into halves along a center line extending longitudinally thereof; and a sealer for sealing the layers of the polymer with the layers of the bottom gusset portion and the layers of the first and second gusset portions, respectively to form the finished multilayer paperboard pouch ready for sale and distribution to various retailers. It is to be noted that in the depicted embodiment various closure constructions and mechanism can be used for heat sealing the finished pouches.

An improved paperboard pouch comprising a multilayer substrate and a method of making the same is provided. The multilayer paperboard pouch comprises an outer surface and an inner surface, wherein one of the surfaces is defined as a food contact surface. In the depicted embodiment, the properties of the polymer layer are chosen to provide adequate mechanical and barrier protection to the paper-based pouch formed on the conventional pouch-forming equipment. A method of manufacturing a multilayer paperboard pouch using conventional bag-making equipment (“CBME”) running at normal production speed for making standard plastic pouches is also provided. First, a paper is extrusion-coated and then the CBME is configured with a feeder for feeding an extrusion-coated paper intermittently for a length along a feeding path; a cutter disposed at a position predetermined for cutting one of the layers of the coated paper and forming a first side gusset, a second side gusset and a bottom gusset portions and for folding each of a first side gusset, a second side gusset and a bottom gusset portions into halves along a center line extending longitudinally thereof; and a sealer for sealing the layers of the polymer with the layers of the bottom gusset portion and the layers of the first and second gusset portions, respectively to form the finished multilayer paperboard pouch ready for sale and distribution to various retailers. It is to be noted that in the depicted embodiment various closure constructions and mechanism can be used for heat sealing the finished pouches.

Described herein is a water vapor barrier coating composition that is especially useful for paper-based packaging applications. The composition includes a basecoat layer and a topcoat layer that are applied to fibrous substrates in sequential order as aqueous coatings. The basecoat layer is applied and dried and then the topcoat layer is applied and dried. The basecoat layer includes an aqueous solution of ethylenically modified polyvinyl alcohol and optionally a plasticizer. The topcoat layer includes an aqueous polymeric dispersion or emulsion, compatibilized with the base layer by adding a small percentage of ethylenically modified polyvinyl alcohol solution, and optionally a viscosity modifier, defoamer, release agent, slip agent, crosslinker, and/or anti-blocking additive. The composition includes a synergistic interaction between the basecoat and the topcoat. The composition is optionally biodegradable and/or compostable, along with a coated paper stock, without the need to separate and reprocess the coating.

Described herein is a water vapor barrier coating composition that is especially useful for paper-based packaging applications. The composition includes a basecoat layer and a topcoat layer that are applied to fibrous substrates in sequential order as aqueous coatings. The basecoat layer is applied and dried and then the topcoat layer is applied and dried. The basecoat layer includes an aqueous solution of ethylenically modified polyvinyl alcohol and optionally a plasticizer. The topcoat layer includes an aqueous polymeric dispersion or emulsion, compatibilized with the base layer by adding a small percentage of ethylenically modified polyvinyl alcohol solution, and optionally a viscosity modifier, defoamer, release agent, slip agent, crosslinker, and/or anti-blocking additive. The composition includes a synergistic interaction between the basecoat and the topcoat. The composition is optionally biodegradable and/or compostable, along with a coated paper stock, without the need to separate and reprocess the coating.

The present disclosure describes methods of treating cellulosic materials with compositions that allow greater retention of inorganic particles on cellulosic substrates. The methods as disclosed provide combining saccharide fatty acid esters (SFAE) with such inorganic particles and applying such combinations on cellulosic materials to eliminate or reduce the use of retention aids or binders for filler in the paper making process. Compositions comprising such combinations of SFAE and inorganic particles are also disclosed.

A composition is contained a blend zone prior to refining containing non-fibrillated virgin cellulose fibers, waste/recycle cellulose fibers or both; cellulose ester fibers, water, and one or more additives comprising fillers, internal sizing agents, biocides, process anti-foaming agents, colorants, optical modifiers, or a combination thereof. An in-line mixer can be used for adding the additives, and the consistency of the composition is lowered relative to a feed of material from a hydropulper.

A paper cup and a method of forming the same. The paper cup may include a sidewall and a floor portion that collectively define a cavity. In one aspect, the paper cup may include a rim that is coated with a rigid shell that encapsulates the rim. In another aspect, a void defined by a rim of the paper cup may be filled with a rigid filler material, and the rigid filler material may be one that expands upon application of heat thereto. In yet another aspect, the paper cup may include a separate rim component that is attached to the sidewall. The separate rim component may be formed from molded pulp fibers, and it may include a flange portion that is attached to the sidewall and a rim portion that protrudes from the sidewall.

Disclosed is a biodegradable container comprising a biodegradable material and a reinforced barrier film coated onto the biodegradable material, wherein the reinforced barrier film comprises graphene nanoplatelets dispersed in a biodegradable polymeric substrate.