Flame resistant fabrics formed with a combination of body yarns and stretch yarns that exhibit excellent physical and thermal properties. The body yarns are formed at least in part with flame resistant materials. The stretch yarns are corespun yarns having an elastic core surrounded by a fiber sheath formed at least in part with flame resistant materials. The fiber sheath protects the elastic core from direct exposure to heat and flame that would otherwise cause the core to degrade or melt.

Flame resistant fabrics formed with fiber blends that provide the requisite flame and thermal protection but that have improved durability. In some embodiments this is accomplished with the use of fiber blends that include relatively large percentages of FR nylon fibers in combination with cellulosic and inherently flame resistant fibers.

Flame resistant fabrics formed with fiber blends that provide the requisite flame and thermal protection but that have improved durability. In some embodiments this is accomplished with the use of fiber blends that include relatively large percentages of FR nylon fibers in combination with cellulosic and inherently flame resistant fibers.

A fabric for use in arc and flame protection, and a process for producing a fire resistant fabric are provided. The fabric includes at least 70 wt % aramid fiber; less than 40 wt % modacrylic; 8 wt % nylon; and 2 wt % anti-static. The process includes shredding recycled fire resistant garments into fibers; creating yarn from the shredded fibers; weaving the yarn into fabric; and knitting the yarn to produce new garments. The fabric may be used to produce fire-resistant garments worn by workers in many industries such as the oil and gas.

A fabric for use in arc and flame protection, and a process for producing a fire resistant fabric are provided. The fabric includes at least 70 wt % aramid fiber; less than 40 wt % modacrylic; 8 wt % nylon; and 2 wt % anti-static. The process includes shredding recycled fire resistant garments into fibers; creating yarn from the shredded fibers; weaving the yarn into fabric; and knitting the yarn to produce new garments. The fabric may be used to produce fire-resistant garments worn by workers in many industries such as the oil and gas.

Embodiments of a leno weave mesh of the present invention generally include a plurality of high-temperature weft yarns, high-temperature warp yarns, and low melting point warp yarns; wherein each low melting point warp yarn is intertwined with a high-temperature warp yarn, each intertwined pair of warp yarns is positioned such that the low melting point warp yarn and high-temperature warp yarn are disposed alternatingly on either side of the woven mesh at intersections of the weft and warp yarns, and the woven mesh is heated whereby the surfaces of the low melting point warp yarns adhere to the surface of the high-temperature warp yarns and said high-temperature weft yarns at contact points there between. An intumescent coating system employing embodiments of the mesh, and a method of providing thermal protection to a substrate utilizing the intumescent coating system, are also provided.

Embodiments of a leno weave mesh of the present invention generally include a plurality of high-temperature weft yarns, high-temperature warp yarns, and low melting point warp yarns; wherein each low melting point warp yarn is intertwined with a high-temperature warp yarn, each intertwined pair of warp yarns is positioned such that the low melting point warp yarn and high-temperature warp yarn are disposed alternatingly on either side of the woven mesh at intersections of the weft and warp yarns, and the woven mesh is heated whereby the surfaces of the low melting point warp yarns adhere to the surface of the high-temperature warp yarns and said high-temperature weft yarns at contact points there between. An intumescent coating system employing embodiments of the mesh, and a method of providing thermal protection to a substrate utilizing the intumescent coating system, are also provided.

A textile sleeve for routing and protecting an elongate member and method of construction thereof are provided. The sleeve has a wall with opposite edges extending lengthwise between opposite ends. The edges are configured to be wrapped about a central longitudinal axis to bound the elongate member within an enclosed cavity. The wall is formed of interlaced heat-resistant yarn with at least one hook-type fastener member along one of the edges and at least one loop-type fastener member along the other of the edges. The hook-type fastener member and the loop-type fastener member are configured to attach with one another to maintain the opposite edges in releasably fixed, overlapping relation with one another.

A textile sleeve for routing and protecting an elongate member and method of construction thereof are provided. The sleeve has a wall with opposite edges extending lengthwise between opposite ends. The edges are configured to be wrapped about a central longitudinal axis to bound the elongate member within an enclosed cavity. The wall is formed of interlaced heat-resistant yarn with at least one hook-type fastener member along one of the edges and at least one loop-type fastener member along the other of the edges. The hook-type fastener member and the loop-type fastener member are configured to attach with one another to maintain the opposite edges in releasably fixed, overlapping relation with one another.

Fabrics and garments are disclosed that exhibit fire resistance. The fabric has yarn containing FR materials that provide for the fire resistance. The fabric is optionally dyed. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present invention.