A method of producing a component for an article of footwear or apparel or a sporting goods accessory. The method of producing a component includes forming at least a first layer by braiding a first braided tube. Braiding may be performed with an empty braiding center. The method further includes arranging the first layer on a form.

In an aspect, a braiding machine is provided, and has a set of spool shuttles that each dispense a strand of flexible material under tension. A strand retractor releasably retracts the strands from the spool shuttles. A plurality of shuttle stations at which the spool shuttles can be positioned are arranged in a circuit. At least one shuttle carriage, when driven, repeatedly selects an immediately previously unselected spool shuttle and moves the immediately previously unselected spool shuttle from an associated shuttle station to another shuttle station along the circuit spaced from the associated shuttle station by at least one shuttle station that is intermediate the associated shuttle station and the other shuttle station. At least one spool shuttle is parkable at the at least one shuttle station. A drive arrangement is coupled to the shuttle carriage to drive the shuttle carriage.

In an aspect, a braiding machine is provided, and has a set of spool shuttles that each dispense a strand of flexible material under tension. A strand retractor releasably retracts the strands from the spool shuttles. A plurality of shuttle stations at which the spool shuttles can be positioned are arranged in a circuit. At least one shuttle carriage, when driven, repeatedly selects an immediately previously unselected spool shuttle and moves the immediately previously unselected spool shuttle from an associated shuttle station to another shuttle station along the circuit spaced from the associated shuttle station by at least one shuttle station that is intermediate the associated shuttle station and the other shuttle station. At least one spool shuttle is parkable at the at least one shuttle station. A drive arrangement is coupled to the shuttle carriage to drive the shuttle carriage.

This application relates to cable assemblies with an outer (exterior) layer formed from braiding materials together. To achieve a desired pattern, a machine tool forming the outer layer undergoes several modifications. For a machine tool with two tracks (e.g., inner and outer track) with multiple carriers of material to be braided, each carrier position may include multiple bobbins, with each bobbin carrying a spool/coil of the material. During a braiding operation performed by the machine tool, each track rotates in opposite directions. Moreover, some bobbins include an arm that guides the material in a particular manner. For example, during rotation of the track, the arm provides a swinging motion, causing the material carried by the arm to move in a periodic (e.g., sinusoidal) motion. An additional track may be used to guide the arms.

An apparatus for manipulating a material is provided. The apparatus may comprise a magnetic device arranged in a three-dimensional configuration. The apparatus may comprise a surface on which at least one carrier is configured to move. The magnetic device may be configured to provide a magnetic field for driving the carrier on the surface to manipulate a material. The apparatus may comprise a controller configured to control the magnetic device to modulate the magnetic field. The controller may be further configured to detect a position and/or motion of the carrier.

An apparatus for manipulating a material is provided. The apparatus may comprise a magnetic device arranged in a three-dimensional configuration. The apparatus may comprise a surface on which at least one carrier is configured to move. The magnetic device may be configured to provide a magnetic field for driving the carrier on the surface to manipulate a material. The apparatus may comprise a controller configured to control the magnetic device to modulate the magnetic field. The controller may be further configured to detect a position and/or motion of the carrier.

In one aspect, various embodiments of the present invention are directed to a rotary braiding machine capable of braiding wire around a cable, hose, mandrel, or other similar item, having an improved actuator arm mechanism that is simpler than those found in conventionally available rotary braiding systems and includes a mechanism for fine-tuning of the dwell timing of the transfer arms. In another aspect, one or more embodiment of the present invention is directed to a method for controlling the dwell timing of a transfer arm in a rotary braiding machine by adjusting the length of the actuator arm mechanism.

In one aspect, various embodiments of the present invention are directed to a rotary braiding machine capable of braiding wire around a cable, hose, mandrel, or other similar item, having an improved actuator arm mechanism that is simpler than those found in conventionally available rotary braiding systems and includes a mechanism for fine-tuning of the dwell timing of the transfer arms. In another aspect, one or more embodiment of the present invention is directed to a method for controlling the dwell timing of a transfer arm in a rotary braiding machine by adjusting the length of the actuator arm mechanism.

Methods of braiding using a braiding mechanism are described. The braiding mechanism includes an array of filament engagement elements, a mandrel extending from the center of the circular array, a plurality of actuators disposed operably about the array, and a rotating mechanism adapted to rotate one or more filaments. The plurality of filaments are loaded onto the mandrel by looping a middle portion of each filament of the plurality of filaments over an end of the mandrel and extend radially toward and contact the circumferential edge of the circular array of filament engagement elements. The plurality of actuators are operated to engage a first subset of the plurality of filaments and move the engaged filaments in a generally radial direction to a position beyond the circumferential edge of the array. The rotating mechanism is operated to move the engaged filaments about the mandrel axis.

Methods of braiding using a braiding mechanism are described. The braiding mechanism includes an array of filament engagement elements, a mandrel extending from the center of the circular array, a plurality of actuators disposed operably about the array, and a rotating mechanism adapted to rotate one or more filaments. The plurality of filaments are loaded onto the mandrel by looping a middle portion of each filament of the plurality of filaments over an end of the mandrel and extend radially toward and contact the circumferential edge of the circular array of filament engagement elements. The plurality of actuators are operated to engage a first subset of the plurality of filaments and move the engaged filaments in a generally radial direction to a position beyond the circumferential edge of the array. The rotating mechanism is operated to move the engaged filaments about the mandrel axis.