The invention relates to a method for manufacturing water treated man-made vitreous fibres (MMVF) comprising:

a. providing a mineral melt,

b. providing a fiberizing apparatus,

c. fiberizing the mineral melt to form man-made vitreous fibres (MMVF),

d. collecting the MMVF, and thereafter

e. applying about 0.1 wt % to about 1 wt % water, based on the weight of the MMVF, to the MMVF to form water treated MMVF.

Methods and apparatuses for producing a substrate are described. A method and apparatus for introducing a component into a fluid supply is also presented. A method can include providing a first fluid supply. The fluid supply can be configured as a foam in some embodiments. The method can also include providing a component feed system and a supply of the component. The method can include introducing the component to a fluid supply in an eductor in some aspects. A resultant slurry including a fluid supply and the component can be transferred through a headbox. The resultant slurry can be dewatered to provide a substrate including the component.

Methods and apparatuses for producing a substrate are described. A method and apparatus for introducing a component into a fluid supply is also presented. A method can include providing a first fluid supply. The fluid supply can be configured as a foam in some embodiments. The method can also include providing a component feed system and a supply of the component. The method can include introducing the component to a fluid supply in an eductor in some aspects. A resultant slurry including a fluid supply and the component can be transferred through a headbox. The resultant slurry can be dewatered to provide a substrate including the component.

An uncoated nonwoven fibrous mat having a reduced air porosity is disclosed comprising a first plurality of fibers having a length between about 10 mm and 20 mm and an average diameter between about 9 μm and 15 μm; a second plurality of fibers having a length between about 3 mm and 8 mm and an average diameter between about 5 μm and 8 μm; and a binder composition. The uncoated nonwoven fibrous mat has an air porosity less than about 550 CFM.

Provided is a porous electrode substrate capable of reducing a drop in electromotive force when used in a battery. This porous electrode substrate comprises a carbon fiber sheet wherein carbon fibers are bound by a binder. For dust of 0.3 μm or more in particle size, the dust generation amount per 1 m.sup.2 of the porous electrode substrate is 120,000/m.sup.2 or less, as determined by the following method: dust particles in a gas obtained by suctioning at 47.2 mL/s for 40 minutes using a dust collecting hood having an opening of 500 mm×100 mm while traveling the sheet at a speed of 10 m/min from a position 200 mm below the sheet are used; the number of dust particles having a diameter within a predetermined range is measured by a particle counter; and the measured value is divided by 200 m.sup.2, which is a suction area, and the resulting value is defined as a dust generation amount per 1 m.sup.2.

Provided is a porous electrode substrate capable of reducing a drop in electromotive force when used in a battery. This porous electrode substrate comprises a carbon fiber sheet wherein carbon fibers are bound by a binder. For dust of 0.3 μm or more in particle size, the dust generation amount per 1 m.sup.2 of the porous electrode substrate is 120,000/m.sup.2 or less, as determined by the following method: dust particles in a gas obtained by suctioning at 47.2 mL/s for 40 minutes using a dust collecting hood having an opening of 500 mm×100 mm while traveling the sheet at a speed of 10 m/min from a position 200 mm below the sheet are used; the number of dust particles having a diameter within a predetermined range is measured by a particle counter; and the measured value is divided by 200 m.sup.2, which is a suction area, and the resulting value is defined as a dust generation amount per 1 m.sup.2.

The present invention discloses a hydrophobic non-woven textile and the method of production thereof, the method for production comprising the steps of providing a fruit or vegetable pomace, comminuting the pomace, mixing the disrupted pomace with a density-modifying agent, dehydrating the disrupted pomace, distributing the water reduced pomace on a surface, drying the distributed water reduced pomace, and coating the non-woven textile with a hydrophobic polymer to provide the hydrophobic non-woven textile.

An example composite building material includes one or more layers of polymeric fibers, binding agent, and optional fillers, and at least one surface layer of resin-impregnated paper disposed above and/or below the one or more layers. The one or more layers can include a core layer with longer polymeric fibers and top and bottom layers with shorter polymeric fibers. A method of manufacturing the composite building material includes forming the one or more layers, applying the at least one surface layer above and/or below the one or more layers, and heating and pressing the combined layers.

An example composite building material includes one or more layers of polymeric fibers, binding agent, and optional fillers, and at least one surface layer of resin-impregnated paper disposed above and/or below the one or more layers. The one or more layers can include a core layer with longer polymeric fibers and top and bottom layers with shorter polymeric fibers. A method of manufacturing the composite building material includes forming the one or more layers, applying the at least one surface layer above and/or below the one or more layers, and heating and pressing the combined layers.

A non-woven sheet (10) comprises at least one zone of reinforcement (20a, 20b, 20c, 20d) in which fibers and/or filaments constituting the sheet are bonded together in a reinforcing pattern (22) comprising a plurality of geometric shapes (24), the zone of reinforcement extending over the entire length (L) of the sheet measured in the longitudinal direction (X1), and over a width (l1, l2) strictly less than the width (l) of the sheet (10) measured in a lateral direction (Y1) orthogonal to the longitudinal direction (X1). The sheet (10) thus further comprises at least one non-reinforced zone (30a, 30b). Because of the bonding between the fibers and/or filaments, the elongation of the reinforced zone (20a, 20b, 20c, 20d) under the effect of a given force exerted in a longitudinal direction of the sheet (10) is less than the elongation of the non-reinforced zone under the effect of the same force. Such a sheet (10) may be used in particular for fabricating a laminated assembly.