The present invention relates to an artificial leather for automotive interior materials and a method of manufacturing the same. More specifically, the artificial leather of the present invention has a seam line formed thereon, and is used in a covering process of automotive interior materials. According to the present invention, the artificial leather of the present invention is wrinkle-free, allows easy deployment of an airbag, and has excellent durability.

The present invention relates to an artificial leather for automotive interior materials and a method of manufacturing the same. More specifically, the artificial leather of the present invention is used in a covering process of automotive interior materials. According to the present invention, when the artificial leather of the present invention is used, transfer of the unevenness of an automotive interior material may be prevented, and wrinkling of the artificial leather may be prevented. In addition, the artificial leather of the present invention allows easy deployment of an airbag.

An artificial leather is provided that, due to excellent texture and mechanical strength (abrasion resistance, etc.), can be appropriately used in, for example, clothing products, or sheets of skin material or interior material, etc. for interiors, automobiles, airplanes, rail cars, etc. One embodiment of the present invention is an artificial leather that includes a fiber sheet and a polyurethane resin, wherein the fiber sheet includes a scrim that is a woven or knitted fabric, and a fiber layer (A) that constitutes a first outer surface of the artificial leather, such that in a thickness direction cross-section of the fiber layer (A), the ratio (d/D) of the total area (d) of the polyurethane resin that forms a closed shape having an area of 100 μm2 or more to the total area (D) of the polyurethane resin satisfies the following formula (1): 5≤(d/D)×100≤50 (%).

A latex dipped article, particularly a fabric supported glove which is flexible and fatigue resistant, comprising a fabric liner, with a shape of a hand. The fabric liner is coated with a foam polymeric latex material which is then treated with an aqueous silicone or non-silicon based surface active agent to facilitate the formation of percolative surface structure through bursting of bubbles in the foam layer and stripped off the excess polymeric material. Then the stripped material is removed gently by exposing to a flowing fluid which further enhances the texture of the percolative coating that results an excellent grip in dry, wet and oil environments.

A method for manufacturing gloves includes adding a thickening agent (B) having an oxyethylene group content of 210.sup.2 mol/g or less to an aqueous urethane resin composition containing an aqueous urethane resin (A) having an acid value of 0.01 mgKOH/g or higher in a range of 0.01 to 30 parts by mass relative to 100 parts by mass of the aqueous urethane resin (A) to obtain a thickened liquid; and (i) immersing fiber-knitted gloves in the thickened liquid and subsequently performing coagulation in a coagulation bath (C) containing a metal salt (c-1) or (ii) immersing fiber-knitted gloves previously immersed in a coagulation bath (C) containing a metal salt (c-1) in the thickened liquid to perform coagulation. As the thickening agent (B), a cellulose thickening agent, an acryl thickening agent, or a urethane thickening agent can be used. Furthermore, as the metal salt (c-1), calcium nitrate can used.

A polyurethane-coated fabric product, particularly a polyurethane-coated glove, has a fabric liner and, on the surface of the liner, a microporous foam layer comprising polyurethane and a bifunctional sulphur-containing alkoxysilane. The microporous foam layer exhibits increased abrasion resistance, durability and increased resistance to water penetration. Preferably, the bifunctional sulphur-containing alkoxysilane is bis(triethoxysilylpropyl)tetrasulphane. The polyurethane-coated fabric product is manufactured by a method that includes providing a fabric liner, applying a io coating to at least part of the surface of the liner, wherein the coating comprises a solution, in a polar aprotic solvent, of a polyurethane resin and a bifunctional sulphur-containing alkoxysilane, treating the coated fabric with water, thereby causing the polyurethane to coagulate and form a microporous foam layer on the fabric liner, and drying the polyurethane-coated fabric is product.

The flexible sheet-like material comprises a textile layer, which is coated at least on one side with a functional layer which is permeable to gas but impermeable to the matrix material, acting as a barrier layer for the matrix material, and is produced by coating the textile layer directly with a foam or a paste.

A synthetic leather has excellent flame retardance and an article covered with the synthetic. The synthetic leather includes a fiber base material layer formed of a non-woven fabric sheet, wherein the non-woven fabric sheet includes at least one flameproof layer formed of a web including a non-melting fiber A having a high-temperature shrinkage rate of 3% or less and a thermal conductivity, conforming to ISO22007-3 (2008), of 0.060 W/m.Math.K or less and is formed by bonding the flameproof layer to a scrim layer including a carbonized heat-resistant fiber B having an LOI value, conforming to JIS K 7201-2 (2007), of 25 or more, and a resin layer is laminated on a surface of the scrim layer, and a covered article covered with the synthetic leather.

A coating fabric and method of manufacturing the same are provided. A coated fabric includes a base coating layer. The base coating layer defines a smooth coating to resist liquid penetration to the fabric. The coated fabric also includes a middle foam coating layer that is deposited on at least a portion of the base coating layer. The middle foam layer defines a middle layer foam density and is configured to absorb at least a portion of liquid. The coated fabric further includes an outer foam coating layer that is deposited on at least a portion of the middle foam coating later. The outer foam layer defines an outer layer foam density and is configured with holes to allow liquid to penetrate to the middle foam layer. The middle layer foam density is less than the outer layer foam density. A corresponding method of manufacturing is also provided.

A coating fabric and method of manufacturing the same are provided. A coated fabric includes a base coating layer. The base coating layer defines a smooth coating to resist liquid penetration to the fabric. The coated fabric also includes a middle foam coating layer that is deposited on at least a portion of the base coating layer. The middle foam layer defines a middle layer foam density and is configured to absorb at least a portion of liquid. The coated fabric further includes an outer foam coating layer that is deposited on at least a portion of the middle foam coating later. The outer foam layer defines an outer layer foam density and is configured with holes to allow liquid to penetrate to the middle foam layer. The middle layer foam density is less than the outer layer foam density. A corresponding method of manufacturing is also provided.