A layer of wires is preliminarily stranded by a layer of strand-through holes, and a first strand cylinder is used for the second pressing and stranding. The next layer of special-shaped single wires is stranded through a second pre-stranding assembly, and then the last layer of wires is stranded through a main stranding mold, thus stranding a plurality of layers at the same time with a compact structure. The outer circumference of the guide roller matches that of the special-shaped single wire, avoiding the reduced quality of stranded cable core. The first rotating connector is bowl-shaped and is provided with a layer of strand-through holes together with a structure in which a first pull rod is in fit with the rotating connector and a structure in which a second pull rod is in fit with the rotating connector.

A facility for manufacturing at least first and second assemblies of M1 filamentary elements and M2 filamentary elements, in which each of the first and second assemblies includes a plurality of filamentary elements wound together in a helix, includes an assembling apparatus and a splitting apparatus. The assembling apparatus of the facility assembles M filamentary elements together into a layer of M filamentary elements around a temporary core, to form a temporary assembly. The splitting apparatus of the facility splits the temporary assembly into at least the first and second assemblies of M1 filamentary elements and M2 filamentary elements.

A method is provided for manufacturing at least first and second assemblies of M1 filamentary elements and M2 filamentary elements. At least one of the first and second assemblies includes a plurality of filamentary elements wound together in a helix. The method includes a step of assembling M filamentary elements together into a layer of the M filamentary elements around a temporary core, to form a temporary assembly. The method also includes a step of splitting the temporary assembly into at least the first and second assemblies of M1 filamentary elements and M2 filamentary elements.

The method enables the production of a final assembly (A) comprising two layers and comprises a step (100) of providing a temporary assembly (AT) comprising a temporary core (NT), a step (124) of separating the temporary assembly (AT) into a first divided assembly (AFI), a second divided assembly (AF2), a third divided assembly (AF3) and the temporary core (NT). The method comprises a step (135) of reassembling the first divided assembly (AFI), the second divided assembly (AF2) and the third divided assembly (AF3) to form the final assembly (A).

A cord (50) comprises a single layer (52) made up of N helically wound metal filamentary elements (54) having an outer diameter D, the metal filamentary elements (54) defining an internal enclosure (58) of the cord of diameter Dv. Each metal filamentary element (54) has a diameter Df and a helix radius of curvature Rf. With this cord (50), D, Dv, Df and Rf being expressed in millimeters: 0.10?Jr?0.25, 9?Rf/Df?30, and 1.60?Dv/Df?3.20, where Jr=N/(?*(D?Df))?(Dh?Sin(?/N)?(Df/Cos(???/180))) and ? is the helix angle, expressed in degrees, of each metal filamentary element (54).

A device for producing a strand or a cable, in particular a wire strand or wire cable, which device includes a rotatable arrangement for feeding cords to a twisting point, at which the cords are to be twisted with one another, and an installation for heating at least one of the cords. The heating installation is rotatable jointly with the feed arrangement. The heating installation is designed to heat a cord provided for forming a center strand or a cable core and/or cords for forming outer strands, and preferably has burner for fuel and/or an electrically operated heater.

A layer of wires is preliminarily stranded by a layer of strand-through holes, and a first strand cylinder is used for the second pressing and stranding. The next layer of special-shaped single wires is stranded through a second pre-stranding assembly, and then the last layer of wires is stranded through a main stranding mold, thus stranding a plurality of layers at the same time with a compact structure. The outer circumference of the guide roller matches that of the special-shaped single wire, avoiding the reduced quality of stranded cable. The first rotating connector is bowl-shaped and is provided with a layer of strand-through holes together with a structure in which a first pull rod is in fit with the rotating connector and a structure in which a second pull rod is in fit with the rotating connector.

Systems and methods are provided for forming a cable. In one embodiment, a system for forming a cable comprises a non-driven roll station having a plurality of rolls for forming a shape of one or more strands associated with a first layer of the cable. Movement of the plurality of rolls of the non-driven roll station occurs passively during travel of the one or more strands associated with the first layer of the cable. The system further comprises a driven roll station having a plurality of rolls for forming a shape of one or more strands associated with a second layer of the cable. The plurality of rolls of the driven roll station are actively driven to effect movement and speed of the one or more strands associated with the second layer of the cable.

In a tire the strength of steel cord and the resilience of rubber are a successful combination. However, in some specific areas of a tire, more elongation is expected from the steel cord, while still a sufficient degree of stiffness is expected. A steel cord is presented that has these properties. The steel cord comprises two or more steel elements that are twisted together. The steel elements comprise one or more steel filaments. In total the steel cord comprises N filaments, each with a cross sectional area A. When the steel elements are individualised out of the steel cord they show a helix pitch length of L.sub.o, while a single pitch has a centre line length of S. The inventive steel cord shows a P value of at least 50 newton, wherein P=NE (A/S).sup.2. Further methods are presented to produce this steel cord.

An apparatus for producing an assembly of filamentary elements that are wound together in a helix includes a twisting device, a preforming device, and an assembling device. The twisting device is structured to twist at least first and second filamentary elements individually, such that each filamentary element is twisted separately from another filamentary element, to produce at least first and second twisted filamentary elements. The preforming device, which is arranged downstream of the twisting device, is structured to preform each of the twisted filamentary elements individually into separate preformed helixes, to produce at least first and second preformed helixes. The assembling device, which is arranged downstream of the preforming device, is structured to assemble the preformed helixes into an assembly.