One embodiment relates to an orthopedic precast comprises a knitted shell portion and a knitted flexible portion. Heat or other hardening agent is used to harden the shell portion, while retaining flexibility in the flexible portion. Contemplated hardening agents include light, heat, and chemical polymerizing agents. In some embodiments the shell portion includes thermoplastic threads or yarns, which is then hardened by heating the thermoplastic sufficiently to at least partially melt, and thereby fuse together some of the threads or yarns, and then cooling to ambient temperature for enhanced rigidity. In other embodiments, the precast is contained in a bag or other airtight container, along with a self-heating composition that is triggered to release heat upon contact with oxygen. In still other embodiments, the precast includes a prepolymer of other polymerizable composition, which is polymerized by effective application of light, heat, and/or chemical agent(s) or deployed as a wearable.

In order to create a leg garment, comprising at least one leg part that comprises a knitted region, which is nearly invisible in the worn state, but which conceals small flaws in the skin of the wearer of the leg garment and thus creates a desired appearance of the leg of the wearer of the leg garment, it is proposed that the quotient Q.sub.tt of the weighted normal-normal light transmittance T.sub.V, nn of the knitted region and the weighted normal-diffuse light transmittance T.sub.V, ndiff of the knitted region is at least 4.0.

The present invention relates to a method for manufacturing non-slip socks, which arranges and presses a fabric to which a grapping member is bonded at the inside of the sock and then arranges and presses the fabric to which the grapping member is bonded at the outside of the sock. Here, accuracy of positions of the grapping members at the inside and the outside of the sock may increase by using a unit for guiding a position of the fabric, and productivity may improve.

Knit structures and processes for constructing knit structures which can be used as a replacement for double layer bands in articles of clothing such as, but not limited to, pantyhose, stockings, stay ups and socks are provided.

A sock has integrally knit grip strips where a first area of the grip strip has a first number of grip yarn knit courses and a second area of the grip strip has a second number of grip yarn knit courses different from the first number of grip yarn knit courses.

A compression garment, for example, a sock, formed of a knitted fabric that includes an elastomer compression inlay yarn introduced into a predetermined first selection of needles on a first knitting machine finger position and first and second pattern yarns introduced into a predetermined second selection of needles on second and third knitting machine finger positions, the first selection of needles and the second selection of needles collectively defining a predetermined pattern. When the predetermined second selection of needles is raised to take on the first and second pattern yarns, the elastomer compression inlay yarn deflects predetermined ones of the second selection of needles radially inwardly to define an annular space into which the pattern yarns are dropped in an offset relation to the elastomer compression inlay yarn. The first and second pattern yarns are plated to respective outer and inner surfaces of the fabric, and the elastomer compression yarn are inlaid to the inner surface of the fabric.

The present invention provides a method of manufacturing and an application of body smoothing knitted underwear capable of being used as an outerwear. The method includes the following steps: raw material preparation, knitting, dyeing, setting, cutting and sewing, bonding, ironing and finishing. The method can be realized by using the existing combined cylinder knitting device. Through the innovation of raw materials and processes, the underwear produced is soft, comfortable, breathable and warm, and has modest elasticity and the body smoothing function, which can tighten the skin. It is beautiful and elegant, and suitable for outside wearing as well.

Knit structures and processes for constructing knit structures which can be used as a replacement for double layer bands in articles of clothing such as, but not limited to, pantyhose, stockings, stay ups and socks are provided.

A knitted quilt fabric is made of a first layer of a first knit material and a second layer of a second knit material, with a filler material composed of a plurality of plaited lay-in fibers between the two layers. The first layer and second layer are joined at a plurality of locations with knits forming at least one linear quilt line. Each knit of the linear quilt line is formed around a plaited lay-in fiber by knitting a first fiber of the first material to the second material and returning to the first material and knitting a second fiber of the second material to the first material and returning to the second material. Each lay-in fiber is an elastic polyether-polyurea copolymer which is plaited with one or more natural or synthetic yarns.

Fabrics prepared from a modified every course style with courses of spandex covered with rigid yarn and bare spandex plated with rigid yarn and their use in production of fabrics and elastified knitted garments are provided.