D10B2501/043

Knitted component with raised structure and methods of manufacture

A knitted component including a first knit layer of a first yarn and a second knit layer of a second yarn. The second knit layer and the first knit layer are at least partially coextensive with each other and form a pocket between the first and second knit layers. A third yarn is at least partially positioned within the pocket and between the first and second knit layer. The third yarn includes first and second strands having at least one different property. The third yarn is secured to the first knit layer at a first location within the pocket and to the second knit layer at a second location within the pocket, and forms an x-shape configuration.

KNITTED FABRIC FOR PROMOTING HEAT DISSIPATION
20220333283 · 2022-10-20 ·

A knitted fabric for promoting heat dissipation is to be an insole and covers a wearer's skin when in use, and has two surface layers, an intermediate layer, and multiple channels. The two surface layers are disposed at a spaced interval, and include a first surface layer and a second surface layer oriented to the wearer's skin when the knitted fabric is in use. The second surface layer has multiple braids disposed parallelly, and each one of the multiple braids is straight and extends in a widthwise direction. The intermediate layer is formed with multiple monofilaments knitted between the two surface layers and divergently stretch out from each braid toward the first surface layer. Each monofilament intercrosses with another at a point near the first surface layer. A channel is formed among the intermediate layer and adjacent two said braids and has a V-shaped cross section.

METHOD FOR MANUFACTURING INTEGRAL SHOE BLANK
20230076496 · 2023-03-09 ·

A method for manufacturing an integral shoe blank is provided. In the method, a reinforcement piece is woven by a flat knitting machine during a weave process, and the reinforcement piece is made unperceivable through a subsequent side overturning step when viewing from an exterior of a shoe. Thus, with the reinforcement piece, structural strength of the shoe blank is reinforced while better comfort is provided to the foot by a shoe manufactured from the shoe blank.

ENGINEERED SHOE OR APPAREL
20230070981 · 2023-03-09 ·

A method of producing a component for an article of footwear or apparel or a sporting goods accessory. The method of producing a component includes forming at least a first layer by braiding a first braided tube. Braiding may be performed with an empty braiding center. The method further includes arranging the first layer on a form.

ARTICLE WITH INTEGRAL LOOPS AND METHOD OF MANUFACTURING
20230070422 · 2023-03-09 · ·

A method of manufacturing an article may include loading a soluble bobbin thread into an embroidery machine and then driving a needle thread through a base sheet with a needle of the embroidery machine according to a programmed first pattern that provides a series of loops of the needle thread extending outward from a bobbin side of the base sheet. The method may further include bonding the needle thread to a needle side of the base sheet opposite from the bobbin side. A spacer layer may be disposed at the bobbin side of the base sheet, and may be removed after the needle thread is bonded to the base sheet. The loops may be loops of a hook-and-loop fastener or ball control features in various articles manufactured according to the method.

Shoe upper

An upper of a shoe covering at least a part of a foot, the upper including: a medial portion covering a medial surface of the foot; a lateral portion covering a lateral surface of the foot; a plurality of panel portions provided in the medial portion and/or the lateral portion while being spaced apart from each other in a front-rear direction of the foot and extending in a foot girth direction crossing the front-rear direction of the foot; and a plurality of string portions formed from linear members extending in the front-rear direction, and arranged so as to extend between a pair of the plurality of panel portions that are adjacent to each other in the front-rear direction, wherein the panel portion and the string portion are formed from a single piece of fabric.

Footwear midsole and method of manufacturing with embroidery machine
11617423 · 2023-04-04 · ·

A method of manufacturing a midsole for an article of footwear includes cutting a pattern of openings at least partway through a midsole with a cutting tool driven by an embroidery machine. An article of footwear includes a midsole defining a pattern of openings extending at least partway through the midsole. An inner surface of the midsole is contoured and the midsole includes upwardly-extending sidewalls. At least some of the openings extend relatively nonparallel with one another through the sidewalls and splay away from one another along longitudinal axes of the openings.

Knitted component having an auxetic portion and a tensile element
11643760 · 2023-05-09 · ·

An upper for an article of footwear may include a knitted component having an auxetic portion. The auxetic portion may be configured to move between a first position and a second position as the knitted component stretches. The knitted component may also include a tensile strand inlaid within at least one of a course and a wale of the knit element, where the tensile strand extends through the auxetic portion, and where the tensile strand is selectively securable to the knit element via a securement device. The securement device may be spaced from the auxetic portion.

TEXTILE INCLUDING BULKING YARN
20170370027 · 2017-12-28 · ·

In one aspect, a textile component including bulking yarn is disclosed. In embodiments, the textile component is a knitted component. In one embodiment, an article of footwear includes a knitted component arch support configured to reduce the rate of pronation. A support structure may include a fusible yarn adjacent to an external surface of the arch support, a bulking yarn, and a nonfusible yarn. In certain embodiments, an arch support includes compartments and flex lines. In another aspect, an article having a knitted component includes a rigid material, a bulking yarn, and a flexible material. The rigid material may be fusible yarn. Methods for forming a textile component are provided. One embodiment involves knitting a first section comprising a fusible yarn, a second section comprising a bulking yarn, and a third section comprising a nonfusible yarn, and heating.

Article of footwear incorporating a knitted component with integrally knit contoured portion
09848672 · 2017-12-26 · ·

An upper for an article of footwear includes a knitted component having unitary knit construction. The knitted component has a base portion configured to be disposed adjacent the sole structure. The knitted component also includes one or more side portions that extend from the base portion. Furthermore, the knitted component can have at least a first edge and a second edge that are joined at a seam to define a void that receives a foot. Additionally, the upper can include a tensile strand that extends through a passage defined between an exterior surface and an interior surface of the base portion.