Multi-ply paper products and methods for manufacturing such products are provided. A method includes producing a foam of water, air, a foaming agent, uncooked starch, and a dry strength agent; applying the foam to a first surface of a base embryonic ply web; providing an applied embryonic ply web having a first surface and contacting the first surface of the base web with the first surface of the applied web at an interface to form a combined ply web; and selectively applying vacuum pressure to a second surface of the base web to retain particles of the uncooked starch on or near the first surface, to draw molecules of the dry strength agent into the base web and/or to the first surface of the applied web to retain particles of the uncooked starch in the interface and to draw molecules of the dry strength agent into the applied web.

The present disclosure relates to tissue products comprising crosslinked fibers. The tissue products generally have good formation, such as a Formation Index greater than about 20, strength, such as geometric mean tensile strengths greater than about 700 g/3″ and high bulk, such as sheet bulks greater than about 10 cc/g. Unlike many prior art crosslinked fibers, the crosslinked softwood pulps of the present invention, which are preferably prepared using a glyoxal based crosslinking reagent, are readily dispersible in water and have relatively low degrees of kink and curl. As such, the fibers are well suited for forming wet-laid tissue products and more particularly wet-laid tissue products having improved physical properties, such as improved bulk.

The present disclosure relates to tissue products comprising crosslinked fibers. The tissue products generally have good formation, such as a Formation Index greater than about 20, strength, such as geometric mean tensile strengths greater than about 700 g/3″ and high bulk, such as sheet bulks greater than about 10 cc/g. Unlike many prior art crosslinked fibers, the crosslinked softwood pulps of the present invention, which are preferably prepared using a glyoxal based crosslinking reagent, are readily dispersible in water and have relatively low degrees of kink and curl. As such, the fibers are well suited for forming wet-laid tissue products and more particularly wet-laid tissue products having improved physical properties, such as improved bulk.

Methods and apparatuses for producing a zoned and/or layered substrate are described. A method can include providing a first supply of fibers, providing a second supply of fibers, and providing a headbox. The headbox can include a machine direction, a cross-direction, and a first cross-directional divider that separates a first zone of the headbox from a second zone of the headbox in a cross-directional manner. The method can further include transferring the first supply of fibers and the second supply of fibers to the headbox. The method can also include transferring the first supply of fibers and the second supply of fibers through the headbox to provide the substrate.

The present invention relates to a method for manufacturing a multilayer film comprising highly refined cellulose fibers, the method comprising the steps of: a) forming a first wet web by applying a first pulp suspension comprising highly refined cellulose fibers on a first wire; b) partially dewatering the first wet web to obtain a first partially dewatered web; c) forming a second wet web by applying a second pulp suspension comprising highly refined cellulose fibers on a second wire; d) partially dewatering the second wet web to obtain a second partially dewatered web; e) joining the first and second partially dewatered web to obtain a multilayer web; and f) further dewatering, and optionally drying, the multilayer web to obtain a multilayer film comprising highly refined cellulose fibers; wherein at least one of said first and second pulp suspension comprises lignin at a concentration in the range of 0.1-50 wt %, based on the total dry weight of the pulp suspension.

The present invention relates to a method for manufacturing a multilayer film comprising highly refined cellulose fibers, the method comprising the steps of: a) forming a first wet web by applying a first pulp suspension comprising highly refined cellulose fibers on a first wire; b) partially dewatering the first wet web to obtain a first partially dewatered web; c) forming a second wet web by applying a second pulp suspension comprising highly refined cellulose fibers on a second wire; d) partially dewatering the second wet web to obtain a second partially dewatered web; e) joining the first and second partially dewatered web to obtain a multilayer web; and f) further dewatering, and optionally drying, the multilayer web to obtain a multilayer film comprising highly refined cellulose fibers; wherein at least one of said first and second pulp suspension comprises lignin at a concentration in the range of 0.1-50 wt %, based on the total dry weight of the pulp suspension.

The present invention relates to a method for manufacturing a multilayer film comprising highly refined cellulose fibers, the method comprising the steps of: a) forming a first wet web by applying a first pulp suspension comprising highly refined cellulose fibers on a first wire; b) partially dewatering the first wet web to obtain a first partially dewatered web; c) forming a second wet web by applying a second pulp suspension comprising highly refined cellulose fibers on a second wire; d) partially dewatering the second wet web to obtain a second partially dewatered web; e) applying a binder between the first and second partially dewatered web and joining the first and second partially dewatered web to obtain a multilayer web; and f) further dewatering, and optionally drying, the multilayer web to obtain a multilayer film comprising highly refined cellulose fibers.

The present invention relates to a method for manufacturing a multilayer film comprising highly refined cellulose fibers, the method comprising the steps of: a) forming a first wet web by applying a first pulp suspension comprising highly refined cellulose fibers on a first wire; b) partially dewatering the first wet web to obtain a first partially dewatered web; c) forming a second wet web by applying a second pulp suspension comprising highly refined cellulose fibers on a second wire; d) partially dewatering the second wet web to obtain a second partially dewatered web; e) applying a binder between the first and second partially dewatered web and joining the first and second partially dewatered web to obtain a multilayer web; and f) further dewatering, and optionally drying, the multilayer web to obtain a multilayer film comprising highly refined cellulose fibers.

The present invention relates to a method for manufacturing a multilayer film comprising highly refined cellulose fibers, the method comprising the steps of: a) forming a first wet web by applying a first pulp suspension comprising highly refined cellulose fibers on a first wire; b) partially dewatering the first wet web to obtain a first partially dewatered web; c) forming a second wet web by applying a second pulp suspension comprising highly refined cellulose fibers on a second wire; d) partially dewatering the second wet web to obtain a second partially dewatered web; e) joining the first and second partially dewatered web to obtain a multilayer web; and f) further dewatering, and optionally drying, the multilayer web to obtain a multilayer film comprising highly refined cellulose fibers.

The present invention relates to a method for manufacturing a multilayer film comprising highly refined cellulose fibers, the method comprising the steps of: a) forming a first wet web by applying a first pulp suspension comprising highly refined cellulose fibers on a first wire; b) partially dewatering the first wet web to obtain a first partially dewatered web; c) forming a second wet web by applying a second pulp suspension comprising highly refined cellulose fibers on a second wire; d) partially dewatering the second wet web to obtain a second partially dewatered web; e) joining the first and second partially dewatered web to obtain a multilayer web; and f) further dewatering, and optionally drying, the multilayer web to obtain a multilayer film comprising highly refined cellulose fibers.