Various processes are disclosed for producing nanocellulose materials following steam extraction or hot-water digestion of biomass. Processes are also disclosed for producing nanocellulose materials from a wide variety of starting pulps or pretreated biomass feedstocks. The nanocellulose materials may be used as rheology modifiers in many applications. Water-based and oil-based drilling fluid formulations and additives are provided. Also, water-based and oil-based hydraulic fracturing fluid formulations and additives are provided. In other embodiments, polymer-nanocellulose composites are provided.

A center plate for a rotor in a pulp refiner has a surface provided with at least one feeding wing for directing lignocellulose-containing material towards a periphery. The feeding wing is an elongated protrusion arranged such that its second end is arranged further away from a center of the center plate than a first end and also is displaced relative to the first end in a direction opposite to a direction of rotation of the rotor. The center plate is also provided with at least one counter-feeding wing for directing steam flowing along the surface towards the center of the center plate. The counter-feeding wing is an elongated protrusion arranged such that a second end of the counter-feeding wing is arranged further away from the center of the center plate than a first end and closer to the center of the center plate than the first end.

A center plate for a rotor in a pulp refiner has a surface provided with at least one feeding wing for directing lignocellulose-containing material towards a periphery. The feeding wing is an elongated protrusion arranged such that its second end is arranged further away from a center of the center plate than a first end and also is displaced relative to the first end in a direction opposite to a direction of rotation of the rotor. The center plate is also provided with at least one counter-feeding wing for directing steam flowing along the surface towards the center of the center plate. The counter-feeding wing is an elongated protrusion arranged such that a second end of the counter-feeding wing is arranged further away from the center of the center plate than a first end and closer to the center of the center plate than the first end.

In a process for producing bleached mechanical woodpulp, said process comprising the steps of a) delaminating comparatively large particles of wood, which have optionally been pretreated with chemicals and/or water, into modified particles of wood, b) grinding the modified particles of wood from a) in one or more refiners, c) optionally treating the stalk obtained in step b) with oxidative or reductive bleaching agents, a composition Z is present during step a) and/or step b), said composition Z comprising one or more of the following components (Z1) to (Z3): a salt of dithionous acid H.sub.2S.sub.2O.sub.4 (Z1), a dithionous acid or dithionous acid derivative generator compound (Z2), a salt of sulfurous acid (sulfite) plus sodium tetraborohydride (Z3) and also optionally additives (Z4).

The presently disclosed subject matter relates to an industrial system for processing various plant materials to produce marketable materials. Particularly, the system integrates subcritical water extraction technology and includes a pre-processing module and a two-stage extractor (processing module) with constant control of temperature, pressure, and/or residence time. In some embodiments, the final product of the disclosed system can include feedstock constituents for biofuel production (sugars and/or oil), biochar, raw materials for various industries (such as pulp for manufacturing paper or cellulose for use in various industries). The disclosed system can be modular or non-modular, stationary or mobile, and can include prefabricated elements with programmed automatic or manual operation so that it can be easily moved and/or assembled on site.

The presently disclosed subject matter relates to an industrial system for processing various plant materials to produce marketable materials. Particularly, the system integrates subcritical water extraction technology and includes a pre-processing module and a two-stage extractor (processing module) with constant control of temperature, pressure, and/or residence time. In some embodiments, the final product of the disclosed system can include feedstock constituents for biofuel production (sugars and/or oil), biochar, raw materials for various industries (such as pulp for manufacturing paper or cellulose for use in various industries). The disclosed system can be modular or non-modular, stationary or mobile, and can include prefabricated elements with programmed automatic or manual operation so that it can be easily moved and/or assembled on site.

In a method for producing nanofibrillar cellulose, cellulose based fibre material, in which internal bonds in cellulose fibres have been weakened by preliminary modification of cellulose, is subjected to disintegration treatment in form of pulp comprising fibres and liquid. The fibre material is supplied at a consistency higher than 10 wt-%, preferably at least 15 wt-%, to a disintegration treatment where fibrils are detached from the fibre material by joint effect of repeated impacts to the fibre material by fast moving successive elements and the weakened internal bonds of the cellulose fibres. The nanofibrillar cellulose is withdrawn from the disintegration treatment at dry matter which is equal or higher than the consistency of the fibre material. In the disintegration treatment, the fibre material is supplied through several counter-rotating rotors (R1, R2, R3 . . . ) outwards in the radial direction with respect to the rotation axis (RA) of the rotors in such a way that the material is repeatedly subjected to shear and impact forces by the effect of the blades (1) of the different counter-rotating rotors.

In a method for producing nanofibrillar cellulose, cellulose based fibre material, in which internal bonds in cellulose fibres have been weakened by preliminary modification of cellulose, is subjected to disintegration treatment in form of pulp comprising fibres and liquid. The fibre material is supplied at a consistency higher than 10 wt-%, preferably at least 15 wt-%, to a disintegration treatment where fibrils are detached from the fibre material by joint effect of repeated impacts to the fibre material by fast moving successive elements and the weakened internal bonds of the cellulose fibres. The nanofibrillar cellulose is withdrawn from the disintegration treatment at dry matter which is equal or higher than the consistency of the fibre material. In the disintegration treatment, the fibre material is supplied through several counter-rotating rotors (R1, R2, R3 . . . ) outwards in the radial direction with respect to the rotation axis (RA) of the rotors in such a way that the material is repeatedly subjected to shear and impact forces by the effect of the blades (1) of the different counter-rotating rotors.

Various processes are disclosed for producing nanocellulose materials following steam extraction or hot-water digestion of biomass. Processes are also disclosed for producing nanocellulose materials from a wide variety of starting pulps or pretreated biomass feedstocks. The nanocellulose materials may be used as rheology modifiers in many applications. Water-based and oil-based drilling fluid formulations and additives are provided. Also, water-based and oil-based hydraulic fracturing fluid formulations and additives are provided. In other embodiments, polymer-nanocellulose composites are provided.

Disclosed is mechanical and decolorization pretreatment of cotton-containing textiles, such as trash feedstock in terms of end-of-life-cotton textiles, that may be used to produce sugar without the use of harsh pretreatments conditions.