D01F9/17

COMPOSITION OF POLYACRYLONITRILE/LIGNIN BLEND AND USE THEREOF IN MELT SPINNING CARBON FIBRE PRECURSORS
20180282535 · 2018-10-04 ·

Described is a method of producing fibers by melting process in spinning extruders by using a composition containing polyacrylonitrile (PAN), lignin and plasticizers with high boiling point and dipolar moment, such as glycerine and glycerol carbonate. The use of thermal stabilizers also derived from halogenated glycerol, known as halodridines, and additives derived from the esterification of glycerin with fatty and phosphoric acids are also described. By removing the plasticizers and the soluble additives in polar solvents, such as water and alcohols, shortly after the spinning step, it is possible to produce fibers from PAN/lignin blend with characteristics similar to those produced by traditional wet spinning process, widely used in the production of carbon fiber. The lignin used may be that obtained by the Kraft Process. The glycerin used as a plasticizer can be derived from the production of biodiesel, which does not need to be purified by distillation process.

Method for the production of lignin-containing precursor fibres and also carbon fibres

The invention relates to a method for the production of a precursor for the production of carbon- and activated carbon fibers according to the wet- or air-gap spinning method, in which a solution of lignin and a fiber-forming polymer in a suitable solvent is extruded through the holes of a spinning nozzle into a coagulation bath, the formed thread is stretched and subsequently treated, dried at an elevated temperature and then wound up. The lignin-containing thread is an economical starting material for the production of carbon- and activated carbon fibers.

Method for the production of lignin-containing precursor fibres and also carbon fibres

The invention relates to a method for the production of a precursor for the production of carbon- and activated carbon fibers according to the wet- or air-gap spinning method, in which a solution of lignin and a fiber-forming polymer in a suitable solvent is extruded through the holes of a spinning nozzle into a coagulation bath, the formed thread is stretched and subsequently treated, dried at an elevated temperature and then wound up. The lignin-containing thread is an economical starting material for the production of carbon- and activated carbon fibers.

A FIBER AND A PROCESS FOR THE MANUFACTURE THEREOF

The present invention relates to a method for manufacturing thermally stabilized, non-sticky and stretchable fibers, which may be further processed into intermediate carbon fibers and finally also carbon fibers. Uses of said fibers are also disclosed. Also a highly oriented intermediate carbon fiber is disclosed together with a highly oriented carbon fiber.

A FIBER AND A PROCESS FOR THE MANUFACTURE THEREOF

The present invention relates to a method for manufacturing thermally stabilized, non-sticky and stretchable fibers, which may be further processed into intermediate carbon fibers and finally also carbon fibers. Uses of said fibers are also disclosed. Also a highly oriented intermediate carbon fiber is disclosed together with a highly oriented carbon fiber.

CARBON FIBERS DERIVED FROM POLY-(CAFFEYL ALCOHOL) (PCFA)

Poly-(caffeyl alcohol) (PCFA), also known as C-lignin, is a promising new source of both carbon fibers and pure carbon. PCFA can be used to produce carbon fibers by direct electrospinning, without blending with another polymer to reduce breakage. Analyses have shown that the carbon obtained from PCFA is superior to that obtained from other lignins. The fibers formed from PCFA are smoother, have a narrower diameter distribution, and show very low defects. The PCFA can be obtained by extraction from plant seed coats. Examples of these plants include the vanilla orchid, Vanilla planifolia, and Jatropha curcas. The fibers may be formed through electrospinning, although other methods for forming the fibers, such as extrusion with a carrier polymer, could be used. The fibers may then be carbonized to increase the carbon yield.

CARBON FIBERS DERIVED FROM POLY-(CAFFEYL ALCOHOL) (PCFA)

Poly-(caffeyl alcohol) (PCFA), also known as C-lignin, is a promising new source of both carbon fibers and pure carbon. PCFA can be used to produce carbon fibers by direct electrospinning, without blending with another polymer to reduce breakage. Analyses have shown that the carbon obtained from PCFA is superior to that obtained from other lignins. The fibers formed from PCFA are smoother, have a narrower diameter distribution, and show very low defects. The PCFA can be obtained by extraction from plant seed coats. Examples of these plants include the vanilla orchid, Vanilla planifolia, and Jatropha curcas. The fibers may be formed through electrospinning, although other methods for forming the fibers, such as extrusion with a carrier polymer, could be used. The fibers may then be carbonized to increase the carbon yield.

METHOD OF PRODUCING CARBON FIBERS AND CARBON FIBER COMPOSITES FROM PLANT DERIVED LIGNIN AND ITS BLENDS

Carbon fiber composites containing lignin carbon fibers are described. The lignin carbon fibers can be derived from organosolv lignin obtained from single source lignocellulosic feedstocks or combinations of such feedstocks or lignin obtained via other pulping or extraction methods. Also described are methods of preparing the carbon fiber composites.

METHOD OF PRODUCING CARBON FIBERS AND CARBON FIBER COMPOSITES FROM PLANT DERIVED LIGNIN AND ITS BLENDS

Carbon fiber composites containing lignin carbon fibers are described. The lignin carbon fibers can be derived from organosolv lignin obtained from single source lignocellulosic feedstocks or combinations of such feedstocks or lignin obtained via other pulping or extraction methods. Also described are methods of preparing the carbon fiber composites.

CONDUCTIVE CARBON POWDER, A METHOD FOR THE MANUFACTURING THEREOF AND USE THEREOF

The present invention relates to a conductive carbon powder emanating essentially from lignin, a method for the manufacturing thereof and use thereof. Said powder may emanate from an electrically conductive carbon intermediate product, in turn emanating essentially from lignin. Further, uses thereof and compositions comprising said carbon powder are disclosed. Additionally methods for manufacturing said conductive carbon powder, also involving an electrically conductive carbon intermediate product emanating essentially from lignin, are disclosed together with a method for making said compositions.